Great work. Congrats!

Regards,
Alex

----- Original Message ----- 
From: "Tom" <[email protected]>
To: <[email protected]>
Sent: Thursday, January 15, 2009 7:22 AM
Subject: [Emc-users] Successful Emc2 conversion (happy dance...)


> Emc2 community,
>
> I finally produced my first part on my new Kasuga/Emc2 (Mesa 5i20/7i33) 
> knee
> mill conversion. I am very happy with the results! The mill will do 500 
> ipm
> rapids, and feeds so far can hit 30 ipm with very accurate results. Lots 
> of tiny
> moves tend to slow the feedrates down a bit, but I have no complaints.
>
> See the following video sample of the toolpath being cut for a lightening 
> pocket:
> http://www.youtube.com/watch?v=jWd29Vv1gcA
>
> Here is how I am handling manual tool changes:
> http://www.youtube.com/watch?v=Y2whmSV74vw
>
> Some more photos of the conversion and the first part to come from it (the 
> part
> is a heavy duty triple tree for a V8 powered trike - to give you an idea 
> of the
> scale, the polished fork tube in the following photos is 2" dia.):
> http://www.foxpointdesign.com/cnc_stuff/conversion_sm.jpg
> http://www.foxpointdesign.com/cnc_stuff/firstpart2sm.jpg
> http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
> http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
> http://www.foxpointdesign.com/cnc_stuff/ttclamp2-sm.jpg
>
> The parts are coming out soooo fine. No dwell marks, no backlash comp 
> marks,
> just nice smooth surfaces. Accuracy is dead-on. I'm really happy right now 
> :-)
>
> A hearty thank you to all of you who have taken the time and dedication to 
> post
> your conversion information (Anders W.), as well as those who wrote the
> software, made the interface boards, and graciously answered all my 
> questions
> and put up with my stupidities (Chris R., Peter W., Sebastian, John K., 
> Alex,
> Kirk, Stephen W.P., et al.)
>
> Thank you all!
> Tom


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