On Fri, 16 Jan 2009 00:19:25 +0000 (UTC), you wrote:

>Those are tapered walls. The contours for those pockets are about 50 thou inset
>at the bottom of the pocket, so the walls are that much thicker down there. It
>might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
>would give some gradation to each Z level step, plus the bottom cut would have
>the full radiused corners.
>Hmmmm.

Hi Tom - as Jon said, tapered ball end mills are made for just that type
of job. They aren't cheap though, so personally I'd rough it with an
ordinary 2 flute ball end mill, then do a finish cut with a taper ball
mill.  

Steve Blackmore
--

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