On Sat, Jun 06, 2009 at 08:44:57AM -0400, John Kasunich wrote:
> 
> My shoptask (cheap chinese lathe-mill-drill) had horrible backlash in
> the rack and pinion quill drive.  There was lash in the rack-pinion
> itself, lash in the dog clutch that connected the pinion to a worm gear
> (disengaged for manual feed), lash in the worm gear, and axial play in
> the worm mounting.  The total was about 0.050 to 0.060 inches.

While I only have 0.008" to deal with, a possible fix presented itself
on an old motor assembly from the junkbox. It has a split pinion, which
drives a wide nylon gear. The two pinion halves seem to be slightly out
of phase, thus loading the (1.2" thick x 7" diameter) plastic gear,
removing backlash. (It's from a 6' x 4' high speed plotter. The 8"
diameter motor flung the 4' long carriage the length of the bed in a
fraction of a second, with precise placement. There was no discernible
backlash.)

It might be possible to do the same with the quill rack. It would 
need a small amount of tooth mesh adjustment, though. And that's not
looking practical.
...
 
> A sectioned drawing is on this page:
> 
> http://jmkasunich.com/cgi-bin/blosxom/shoptask/Z-axis-12-16-06.html

Thanks, that's very useful. I hadn't thought of making the yoke in two
parts, but it saves wrecking the allen key while while trying to close
up the hole in a thick plate, especially at the small end.

Erik

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