On Mon, 2009-10-12 at 17:40 -0500, Hubert Bahr wrote:
... snip
> I am guessing if I provide slots of uniform presence and 
> absence of material around the periphery of a disk this will give my the 
> 50% duty cycle.  Then if I set two detectors in a relationship where one 
> is offset from the other half a slot away this provides a method of 
> detecting 4 transitions per slot instead of just two.  And then the 
> relationship of the highs and lows determines direction.  A third 
> detector senses a single slot/hole elsewhere that rotates in a constant 
> relationship with the other slots.

Here is an example of a shop made encoder:
http://www.wallacecompany.com/machine_shop/Shizuoka/mpg_proto-1a.jpg 

This could easily be adapted to a spindle shaft. The disk was milled so
in the X-Y plane so a rotary axis was not needed, just a standard CNC
mill and .063" end mill.

>   I think I am approaching the limits 
> of the number of pins available from a parallel port for a 4 Axis mill.  
> The number of slots to use is a trade off between desired/necessary 
> resolution.

Its easy to add a PCI parallel port card, even if you have a variety of
different controllers.

>    What resolution is required for tapping?  Isn't the 
> starting edge of an index pulse sufficient, or do they need to track 
> loading on the spindle?
> 
> Hubert
...snip

For electronically geared g-codes, such as rigid tapping, single point
threading, cutting helices, the more resolution the better. With a
parallel port software encoder counter, there is a limit to how fast the
software can count. For measuring just spindle speed, an index may be
enough. For electronic gearing 100 to 200 pulses (25 to 50 lines) per
revolution seems to be normal. The encoder above is a 100 ppr encoder.
For a disk like the one above, a second disk can be used for the index.

Lawrence Glaister has a good write up on his encoder:
http://members.shaw.ca/swstuff/spindle-encoder.html 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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