Donnie,

I did a very similar retrofit on my Hurco KM3, which is a factory
servo and ball-screw equipped knee mill.  I used a 5I20 in a SFF HP
with a 7I33 for the servo interface.  I cabled the remaining two 5I20
ports to Opto22 racks for general machine I/O and to a PMDX-106 to
control a VFD on the spindle.  I kept the original motors and servo
amp chassis.  The machine runs well and I have no problem web surfing
or editing  G-code on the console while it runs.

If you already have the 5I23 I wouldn't mess around with the 7I43
USB/EPP card, which would need a 7I33 for the servos anyway.  I
haven't been keeping up with firmware developments for these cards for
EMC2 but I would expect you would get better performance from the FPGA
and PCI bridge on the 5I2x than from an EPP port.  Hopefully someone
who has tested both will comment.

I picked a SFF PC that would fit in the control cabinet where the
original Multibus card cage was located.  I made a tilt-out mount for
the PC that allows access to everything in and behind the PC without
disconnecting any cables.  The model is an HP D530 with a 2.66GHz P4.
A key feature is that it has a riser card that accepts two full-height
PCI cards sideways rather than four half-height cards in the normal
vertical orientation.  I think there was a SFF Dell with a similar
arrangement.

I did have to find a Matrox half-height video card that would work
with RT Linux.  The first one I tried was an nVidia whose drivers did
not play well with others (including the open-source drivers, which
worked fine under Linux, but not *RT* Linux).

What model is your Hurco?

Chris

On Sun, Nov 1, 2009 at 12:50 AM, Donnie Timmons <[email protected]> wrote:
> I replaced the controller in my hurco with a 5i23 (witch is way over kill
> should have went the 5i20)when I finished up the dell gx260 would not fit in
> the cabinet. So I bought a gs260 SFF pc only to find that the PCI slot is
> half height and the 5i23 would not fit into the case. So at this point I
> hack the pc up and mount it in the cabinet or replace the 5i23 with a 7i43.
> How well would the 7i43 handle a servo system?
>
> Donnie

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