Dave that is real nice. Can you post a few pictures and a little bit about it 
on the EMC 
Forum?

Thanks
John

On 7 Dec 2009 at 8:56, dave wrote:

> Hi all, 
> For once I'm going to crow rather than eat crow. 
> 
> Discussions with Matt Shaver yielded an idea for a probe that was
> not
> the classical Renishaw ball and bar design. 
> 
> To wit: 
> Drill and ream 0.187 holes in a disk on a 2" bolt circle and press
> 0.1875 ground dowel pins into the hole. Arrange so they protrude
> approx .3". Drill a hole in the center of the disk and tap 1/4-28
> to
> attach the probe. You will note set screws in the pic since I
> didn't
> have an undersize reamer. 
> 
> Mill holes 0.8" dia in another disk on the same bolt circle. 
> Make cups in .75 dia x .5" cylinders by drilling with a #2
> drill/countersink. Put teflon washers in the holes in disk and float
> the
> cups in epoxy using the dowel pins as a jig to align the cups.
> Tap the cups with a 4-40 to attach electrical connections.  
> 
> The logic utilizes the inverting inputs on a hal logic 3 input OR
> to
> digital inputs on the stg card. A wire off the disk with the pins
> goes
> to digital ground. No pullups were necessary. 
> 
> see 
> 
> 
> http://imagebin.ca/view/UHmqcPz.html
> 
> 
> 
> 
> Now for the proof of the pudding. 
> 
> Used G38.3 probe a ground surface to check Z repeatability. G code
> was
> provided by a C program that simply looped. (PROBEOPEN dataset_name)
> and
> (PROBECLOSE) were used to accumulate the data. 
> AFIK if one uses a path in the dataset name then spacing between
> the
> PROBEOPEN and the dataset name is not critical; otherwise extra
> spaces
> i.e. > 1 will be prepended to the data set name. Ask me how I know.
> ;-)
> For each test reps = 30.
> 
> In like manner I probed the bed at 1" intervals and also used
> movements
> in X to probe the side of a ground bar. 
> 
> Note: resolution of the axes are 1 um in X and Y and about 1.5 um in
> Z.
>       encoders are on the ball screw for X and Y and on the servo
> motor
> for Z. 
> 
> Results:   std dev.
> X probe:   0.00022"  
> Z probe:   0.000267"
> Bed probe: 0.000634" 
> 
> I think I can live with these numbers for a shop-built probe. ;-)
> 
> Many thanks to those hard working (and I might add bright) people
> that
> created the various components that made this this implementation
> possible. 
> 
> Dave
> 
> 
> 
> 
> 
> 
> 
> --------------------------------------------------------------------
> ----------
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