>  I traced to interference from
 > > the spindle motor - this was in spite of having suppressor
How did you trace that? oszillosope?  The problem came out 
of the blue. I have a hard time to believe it is from this, 
I did not change the mill. >>>>>>>>>>>>>>>>>

Purely observation Chris,

At first everything worked OK for about a year, then I 
started to get a spate of broken cutters and realised that 
the z-axis was very slowly drifting downwards during a cut. 
I put a dial gauge on a magnetic base on the table with the 
plunger under the z-axis and watched it both with the 
spindle running and with it not running. When it ran, the 
z-axis moved down about 10 thous a minute - in my case, on 
very small work, this was enough to quickly break sub-1mm 
carbide end mills.

I only passed this on as a possibility - your case may be 
different but your situation is most probably caused by 
electrical interference either at a frequency within the 
normal operating frequency of your axis motor or at a 
multiple of it which is producing a beat frequency. I 
suppose that if you measure the speed at which the axis is 
moving when it should be stationary, you should be able to 
work out the frequency of the interference and maybe use 
that information to track down the cause....

Best wishes,
Ian
___________________
Ian W. Wright
Sheffield  UK

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