On Sunday, August 29, 2010 11:38:12 pm Igor Chudov did opine:

> Guys, would you recommend some inexpensive encoder type hand controls?
> I would like to control "speed override" with a rugged encoder type
> rotary control.
> 
A thought that I have played with in my mind, and gone as far as to order a 
few parts, is to use a more or less std small stepper motor with 12 or 24 
volt rated coils, as an encoder by feeding it to a pair of comparators 
which should give a quadrature A & B output.  I haven't worked out a 100%  
reliable method of protecting the comparator inputs from the over-voltage a 
fast spin of the knob on the motor shaft would feed them, nor have I worked 
out the most reliable hysteresis feedback to prevent low level vibrations 
and such from outputting spurious signals.  But, based on the fact that the 
average $3 stepper motor is also a heck of a good generator, I see no 
reason why it couldn't be done.

Suitable stepper motors can be had for small change.  I have a box that I 
was going to use that would hold one encoder/motor for each of the 4 axis's 
I have, a bit big, but with one knob per axis I think it would be more 
usable than a game pad that I have hooked up now.  A 5th motor could be 
installed for feed rate control, and a 6th for spindle speed is not a huge 
problem a long as I could get some help with the hal stuff.  But my box 
would be pretty crowded by the time I shoehorned 6 of the motors I have 
right now into it.

So its an idea I'm tossing out because I could do all 6 of those for less 
than a single pendant with one dial at the current prices.

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
You will be divorced within a year.

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