On Wed, Sep 8, 2010 at 7:35 PM, K.J. Kirwan <kjk_e...@ix.netcom.com> wrote:
>>>> Igor Chudov wrote:
>>>>
>>>> Thanks to all for some clarifications that encouraged me to take some
>>>> ginger first steps towards this (read, bought a servo motor on ebay).
>>>>
>>>> Guys, do you think that this servo motor will "do" to motorize the
>>>> knee of my Bridgeport Interact:
>>>>
>>>> http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=390233108125
>>>>
>>>> This is an "Italiano servomotori", with a 15:1 gearbox and a tach. I
>>>> think that it can give me about 7 ft-lbs of torque on its chain drive
>>>> at 200 RPM. That should be enough to move the knee with air assist.
>>>> With 1:1 transmission, it would amount to 40 IPM, probably a bit less
>>>> in real life.
>>>>
>>> Jon Elson wrote:
>>>
>>> Is this just a power elevator or a real servo axis?  If servo, what will
>>> you use to measure
>>> W position?  Probably not good to put an encoder on the motor, between
>>> the worm gear on the motor,
>>> the bevel gear in the knee and the Acme screw, the backlash will be large.
>>>
>>Igor Chudov wrote:
>>
>>Jon, good question.
>>
>>I think that the heavy knee will always sit tight on the acme screw.
>>
>>Other backlash may be at least repeatable. I will see. I am not
>>totally averse to just putting an encoder on the knee handle shaft.
>>
>
> Igor, your Bridgeport is similar to John's Bridgeport IIa NC except
> his has the original Bridgeport II stepper motors (800 in-oz?).
> John's uses the knee for Z and runs with the quill locked, because
> it originally had Bridgeport's "Spindle Wizard" (trick quill-cycling
> thing), and John took that off.  It still has a manual lever on the
> quill.  We might add a "W" quill DRO to EMC2 at some point.  John's
> has the 4J head (4 HP/3 KW).  The motor to ballscrew ratio on X and Y
> is 2:1, and Z is 4:1.  We can send you some photos and diagrams later.
> I'll be in touch off list.
>
> The point is that (unless you just want a "knee up/dn" switch) I
> believe you will have to get rid of that acme screw in order to have
> proper control of the knee axis, even with the factory air
> counterbalance.  What John recommends is that you look for a BP2
> with a ballscrew knee and motor drive (motor mount, at least) that
> someone is scrapping out.  And if you can find one set, find two, as
> John's 2nd BP2 (on the list of things-to-do) has an acme knee screw
> as well.  We'll look for two as well.  All should bolt right in.
>
> Welcome to the BP2 club, and if you're in the Minneapolis area, John
> says plan on stopping by for a look at his.

Kirwan, thanks. I may postpone this project for a while, but I will
always keep in mind. I am in Chicagoland.

Igor

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