On Thu, 2010-12-16 at 12:15 -0600, Jon Elson wrote:
... snip 
> I frequently machine VERY close to clamps, etc. Maybe most people would 
> not bother to set up the safe work area for every
> fixture, I doubt I would. And, it doesn't really help you on repeat 
> production jobs, just first time runs.
> 
> But, you need to have the tool diameter and length included in the 
> calculation. If you assume the tool is a single point, but it is 
> actually 1" diameter, then you will have trouble anticipating what is 
> too close.
> 
> Jon

Half joking. A 3D laser scanner could scan the work space, then identify
the important features, determine their behavior then set up a motion
stop map. Running the scanner while machining would be handy except the
flying chips and fluid would defeat it.

Or the machinist could just be careful. Having a very accurate virtual
model would let the operator run parts in a simulator, so brain farts
would be virtual too. I use the simulator to work on g-code and I've
made a ton of bad parts before I get to the shop. I need to build a
virtual furnace to recycle the bad parts and chips.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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