Hello, gentlemen!

I would like to ask, if anyone has an idea, how to create a code to
produce this kind of part (both files contain the same model, I just
saved it in 2 different formats):
http://www.cutting.lv/fileadmin/user_upload/Test.IGS
http://www.cutting.lv/fileadmin/user_upload/Test.STL

My goal would be cutting this part from thick slab of material. Those
flat planes represent top and bottom surfaces of the slab.
Basically I would like to get code, in which the waterjet (or any 5
axis plasma or  cuts a circle on the top, but rotary joints that tilt
the head would move so that something like a square is on the bottom.

So the problem is finding out the necessary tilt angle, which
corresponds to the slope of the edge. I thought that it could be
something like dividing the top contour (in this case - the circle) in
0.1 mm segments and then getting the slope angle, but I have no idea,
how to do that.

Can anyone recommend some kind of solution? Is there some _affordable_
CAM application that can do that (I have found one that costs 12K EUR,
but I do not even consider that to be an option)? Or can I calculate
that myself with some trigonometry? Since I know the distance from one
plane to another (that is the thickness of material), I would need
only horizontal distance from one line to another to get the angle
with atan function. The distance between both lines could be
calculated in 0,1 - 0,2 mm increments. That would not affect the
quality of the result and probably would not create insanely long code
for such a small part.

I would appreciate any ideas on this matter.
I think that any solution that works will do!

Thanks,
Viesturs

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