Suggest a search on the keyword "lofting", this is similar (maybe) to your
problem.

> -----Original Message-----
> From: Viesturs Lācis [mailto:[email protected]]
> Sent: den 12 mars 2011 23:30
> To: Enhanced Machine Controller (EMC)
> Subject: [Emc-users] CAM-related question
> 
> Hello, gentlemen!
> 
> I would like to ask, if anyone has an idea, how to create a code to
> produce this kind of part (both files contain the same model, I just
> saved it in 2 different formats):
> http://www.cutting.lv/fileadmin/user_upload/Test.IGS
> http://www.cutting.lv/fileadmin/user_upload/Test.STL
> 
> My goal would be cutting this part from thick slab of material. Those
> flat planes represent top and bottom surfaces of the slab.
> Basically I would like to get code, in which the waterjet (or any 5
> axis plasma or  cuts a circle on the top, but rotary joints that tilt
> the head would move so that something like a square is on the bottom.
> 
> So the problem is finding out the necessary tilt angle, which
> corresponds to the slope of the edge. I thought that it could be
> something like dividing the top contour (in this case - the circle) in
> 0.1 mm segments and then getting the slope angle, but I have no idea,
> how to do that.
> 
> Can anyone recommend some kind of solution? Is there some _affordable_
> CAM application that can do that (I have found one that costs 12K EUR,
> but I do not even consider that to be an option)? Or can I calculate
> that myself with some trigonometry? Since I know the distance from one
> plane to another (that is the thickness of material), I would need
> only horizontal distance from one line to another to get the angle
> with atan function. The distance between both lines could be
> calculated in 0,1 - 0,2 mm increments. That would not affect the
> quality of the result and probably would not create insanely long code
> for such a small part.
> 
> I would appreciate any ideas on this matter.
> I think that any solution that works will do!
> 
> Thanks,
> Viesturs
> 
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