Ugh... I realized I was trying to reply on this thread from a different
email account and the mails didn't come through.  In any case, I ended up
solving this with a classicladder program for estop and a separate one to
delay the spindle fault estop signal until one second after the machine was
on.  This allowed the Anilam 240V contactors to power up the VFD so it was
able to report un-faulted.  This is documented some more here:

http://code.google.com/p/sector67-sandbox/wiki/1100SpindleBlok#Integration_stage_1:_spindle_controller_fault

Thanks all very much for the solid advice.

Scott

On Wed, Nov 9, 2011 at 3:17 PM, Thomas Powderly <[email protected]> wrote:

> On 11/8/11, Karl Cunningham <[email protected]> wrote:
> > On 11/06/2011 08:36 PM, Scott Hasse wrote:
> >> It seems the normal way to do this would be to take the input to the
> >> existing estop-ext signal put that into an or or component and link that
> >> with the spindle fault and the link the or component to the estop-ext.
> >>   However, that can't be done in a very modular way from what I can see.
> >>
> >> Any opinions on the best way to integrate multiple external estop
> signals?
> >
> > We have a spindle VFD which faults every few hours. We really need a new
> > one, but that will come. Not sure the cause, but there are electric
> > trains nearby and we suspect power surges may be the problem. Or maybe
> > just a flaky VFD.
> >
> > The VFD has a fault relay which has NC and NO contacts. We wired one of
> > the contacts to motion.enable, like this:
> > net vfd-ok motion.enable <= hm2_5i20.0.gpio.052.in_not
> >
> > We also have a pushbutton called RESET in the pyvcp panel of axis, which
> > drives the VFD's reset line.
> >
> > When there is a fault it halts motion, and after pressing F2 in axis and
> > the reset button on the panel, it can be restarted. Not sure if this is
> > optimal, but it seems to work ok.
> >
> > I'm not sure if this would work with the vault logic your VFD has.
> >
> > Karl
> >
> >
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