Because 20 TPI  has been a standard for manual machines for years.
 Also, most small machines aren't designed for scarey rapids, so there
was no need to change to a more expensive solution.

And finely, microstepping does not improve accuracy only resolution.

For a 200 step motor and a 10TPI you can get 1/2 thou accuracy compared to
1/4 thou accuracy with a 20TPI leadscrew. 

Whether the small machine can take advantage of the exta accuracy is
another question. :)

 

 

--------------------------- 
Peter Homann 
http://www.homanndesigns.com/store

On Tue 17/04/12 11:45 AM , Dave  wrote:On 4/16/2012 9:28 PM, Jon Elson
wrote:
 > Kirk Wallace wrote:
 >
 >>
 >> Most of the components on the G540 are SMT and too small to have
 >> markings, so I could only guess about what they are. I have some close
 >> up pictures of the area in question, but my camera's cable has woken
up
 >> and run off somewhere. I'll post the pictures when I get this sorted
 >> out.
 >>
 >>
 > Most of those tiny parts have a 2 or 3 letter code that can be looked
up to
 > tell what part it is.
 >
 >> On the other hand I'm thinking I'll need to deal with the G540 as it
is.
 >>
 >> I'm still concerned that the G540's 10x microstepping would put it out
 >> of the parallel port arena. It seems a 5i25 would be more appropriate,
 >> plus taking into account other savings the 5i25 might provide, might
 >> make it cost similar to a PCI parallel port and buffer board. Trying a
 >> Pluto-P is on my to-do list.
 >>
 >>
 > Right, 10X microstepping on small motors with fine-pitch leadscrews end
up
 > needing a fast step rate. Assuming 2000 (micro) steps per rev, and
wanting
 > maybe 30 IPM on a Sherline or Taig with a 20 TPI leadscrew, that is
 > 30 * 20 = 600 RPM or 10 RPS. 10 RPS * 2000 = 20,000 steps/second.
 > This is doable with software stepping, but near the limit. And, the
step
 > timing becomes jumpy at the high end. It is barely humming for a
hardware
 > step generator, however. They can easily go ten times faster and more.
 > Well, maybe you will have luck with the Pluto, but others have had
 > problems with it.
 >
 > Jon
 >
 >
 >

 True, but even little Nema 23 steppers have little usable torque beyond
 800 rpm unless you go with a high voltage stepper drive (which the G540
 is not).

 Larger Nema 34 steppers are pretty useless beyond 600 rpm or so. Why do
 they use such finely threaded leadscrews? I would think that 10 tpi
 would be more reasonable.

 Dave


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