It's been a harrowing two days after catastrophic failure of a rather old PC
PSU (of the Mach 3, not LinuxCNC host) generated sufficient mains transient
to cause subsequent failure of two low power transformers (one open circuit,
the other flashing over at primary line voltage despite normal winding
resistance!) within 4 - 6 hours of control unit operation under LinuxCNC, as
we pursued debugging of anomalies experienced.

 

So while the growling of input-strapped stepper-drivers cannot conclusively
be attributed to stepper PSU stress, we now have a control system with more
than ample PSU headroom!

 

Having applied halscope to the system without encountering any anomalies, a
small mechanical design mod for gantry drives overcomes  the racking (while
still achieving original design objective). The shortcoming is attributable
to system (mechanical) dynamics.

 

This has all been under conditions of normal machine operating parameters,
as well as inordinately fast jogging. Nevertheless, we need still to explain
the entirely repeatable time lag between startup of Y & A joints with
unusually small acceleration parameters, with further halscope study when
time allows.

 

Thanks to all who have contributed to the analysis of the past week, we
shall endeavour to be of similar help to the community now that we have
learned much of LinuxCNC (as well as the well-integrated Mesa subsystems)!

 

Hugh Wylie

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