On Tue, Oct 9, 2012, at 03:03 PM, craig wrote:
> Thanks all for several interesting ideas.   I am currently reviewing 
> responses.
> 
> 
> 3. dipping the marbles
>      How can one remove the glue from the top surface of protruding 
> marbles without causing problems to the surrounding wood surfaces?

Grab the marble from the top (suction device of some type), and
dip only the lower 1/4 or 1/3 of it into the glue, then immediately
place it into the recess in the wood.  Glue never gets on top of
the marble, thus never needs removed.

Or am I visualizing things wrong?  I'm thinking the marbles are
setting in shallow "countersink" type holes, with 3/4 or so of
the marble sticking out on the "good side" of the board.  If the
marble is setting much deeper in a nearly full diameter hole, and
is inserted from the back side, then I agree that getting glue
off the bottom of the marble is a problem.  It seems like in that
case you need to apply glue only to the "equator" of the marble.

If using a hot-melt type glue, grab it from the top as before,
then move it to a glue dispense station and orbit over a stationary
glue extruder nozzle, then move to the board and insert.

If gluing into a countersink, the nozzle could point straight 
up, and you would orbit over it.  If you want glue on the
equator, the nozzle could be near-horizontal, and you would 
approach it horizontally, then use the spindle to rotate the
marble one full turn while dispensing.

In either case, there might be an advantage to holding the
marble in the stream of a hot air gun before applying the
hot glue.

-- 
  John Kasunich
  jmkasun...@fastmail.fm


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