The post:

" /Re: [Emc-users] Spindle position, direction and Index with only one 
channel.//
//
//On 11/24/2012 5:01 PM, James Boulton wrote://
/
> /Has anyone on list used a stepper as an encoder like this:
>
> http://home.clear.net.nz/pages/joecolquitt/stepper_as_encoder.html
>
> James//  /    "
got me reconsidering something I thought about some time ago and laid 
aside because I have the neither the expertise nor the time to 
investigate it.

What useful information can be extracted from sensing stepper voltage 
and current responses?

Are there useful differences in the waveforms for missing steps? nearly 
missing steps?

If there are, the detection of such events could be quite useful. For 
many application 1 or 2 missing steps before stopping might be quite 
acceptable.

If one could detect such things, one might be able to work much faster 
in materials with highly variable hardness/ resistance (e.g. knots in 
wood). or be able to stop replace a dull tool and finish the job still 
within acceptable tolerances.

Inexpensive sensors and microprocessors might be able to implement the 
needed feature extraction and pattern recognition at relatively low cost.

Has anybody seriously looked at this?

Does anyone know of good models of stepper physics that could be used to 
guess what to look for?

Craig














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