On Mon, 26 Nov 2012, Jon Elson wrote:

> craig wrote:
>>
>> What useful information can be extracted from sensing stepper voltage
>> and current responses?
>>
>>
> Mariss Freimanis of Gecko did quite a bit of work on this a while ago,
> called the
> "unstallable stepper", I think.  There should still be some info on the
> Geckodrives
> web site about it.  The problem, of course, is if one motor slows down
> to prevent
> a stall, all the other motors need to also slow down by the same amount, or
> you still make a mess of the part.  I think this is where Mariss fell
> down, as
> he didn't have a sensible way for the drive to report what it was doing
> back to
> a CNC control with software-generated steps out the parallel port.
>> Are there useful differences in the waveforms for missing steps? nearly
>> missing steps?
>>
> Once you've missed a step, all is lost as the stall is in progress.
> What Mariss was doing
> was measuring the phase angle between current and voltage, and he could
> keep the
> stator pole just less than 90 degrees ahead of the rotor pole, to
> develop maximum
> torque.  When the phase angle exceeded this, you had to back off or move
> into
> the stall territory.
>

with an encoder on the motor shaft and a linear encoder on the axis gantry 
could linuxcnc be configured to detect a stall
maybe as simple as a loose motor connector

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