Turn/bore a sleeve.  Very concentric.  Cut a slot on the OD using endmill
or wodruff keyway cutter.  Use broach or shaper to cut internal keyway (and
not directly under the outer keyway;))

Note: if soft steel you can shape/broach both w/ a lathe carriage. But its
very slow going unless you have a beefy lathe.

Stephen



On Thu, Jan 3, 2013 at 6:45 AM, andy pugh <[email protected]> wrote:

> I have a 1.25" bore gear hob, and a 1" bore horizontal milling arbor
> for my milling machine.
>
> I am trying to figure out how to make an adaptor. The ideal thing
> would have an internal keyway and an external key, but I can't
> off-hand think of a way to make that with sufficient guarantee of
> concentricity.
>
> The "Plan B" is a machined sleeve with holes for pegs which can engage
> both keyways.
>
> Not having ever used a horizontal milling arbor, should there be a
> full-length key? Mine appears to only have one very short key.
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
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