How about silver brazing key stubs onto the inner and outer faces of a
sleeve?

Surfaces that contact the sleeve could be radius matched if necessary for
strength.

Silver braze with correct gap fit can be _very_ strong.

Jason
On Jan 3, 2013 5:49 AM, "andy pugh" <[email protected]> wrote:

> I have a 1.25" bore gear hob, and a 1" bore horizontal milling arbor
> for my milling machine.
>
> I am trying to figure out how to make an adaptor. The ideal thing
> would have an internal keyway and an external key, but I can't
> off-hand think of a way to make that with sufficient guarantee of
> concentricity.
>
> The "Plan B" is a machined sleeve with holes for pegs which can engage
> both keyways.
>
> Not having ever used a horizontal milling arbor, should there be a
> full-length key? Mine appears to only have one very short key.
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
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