Tom Easterday wrote:
> Well, I feel like I need to put in a good word for these encoders when Jon 
> puts in a bad one :-) ... I used these encoders with success on a small EMCO 
> mill retrofit with stepper motors.  I then used them on this machine 
> (http://wiki.linuxcnc.org/cgi-bin/wiki.pl?GantryPlasmaMachine) which uses 
> 1125 oz-in servo motors and has very high acceleration. We use Granite Device 
> servo drives on this machine and it runs absolutely great.  I didn't 
> experience the problems which Jon refers to in tuning due to these encoders.  
> Also, you can improve the time constant on these encoders with a small 
> modification (#3 in this FAQ:  http://www.cui.com/AMT_FAQ) if you find that 
> is an issue. 
>
> By the way, Jon, did you try testing these with the modification?
>   
I tried it, it didn't seem to make a very big difference.  Also, the 
trouble I was complaining
about was with a very low-inertia brushless motor with no machine 
connected to it.
So, that is the worst case for unstable acceleration measurement.  I was 
trying to get
down to an equivalent of .0002" following error during all phases 
(accel, cruse and decel)
and also get the motors to not rattle and grind at rest.

I was able to do this easily with the standard optical encoder, I 
couldn't do better than
.0005" with the CUI, and got some grinding that I couldn't eliminate.   
This was with
the encoder set to the highest resolution setting, I think the CUI does 
better at
lower resolution settings.  Anyway, I never tried the CUI on a real 
machine, it may
do fine.  Also, I tested it with LinuxCNC and my own encoder interface 
and servo
drives, as you say, it may work fine with other servo systems.

Jon

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