On Sunday 10 February 2013 17:20:45 Andy Pugh did opine:
Message additions Copyright Sunday 10 February 2013 by Gene Heskett

> On 10 Feb 2013, at 14:05, Gene Heskett <ghesk...@wdtv.com> wrote:
> > So, I need a 12mm bore, 18mm OD, .2mm thick shim washer to space the
> > center races apart far enough that when I put the end cap back on the
> > block, pushing in on the outer races, they will
> 
> Turn a cup shape on the lathe, part off to the desired thickness.
> I wouldn't try for exact thickness, in fact I would shim the outer races
> and adjust the nip with the nut.

Since the lathe was apart, I first tried a loop of 30 gage kynar wrapping 
wire, stripped.  But that apparently disappeared into the bevels on the 
outer edge of the races.  So I jumped to a piece of 20 gage, which when 
assembled & the end cap torqued well down, left a 6 or 7 thou gap between 
the block and the end cap.

Then, drawing fairly snug on the nut, I was able to get the end slop down 
to about 0.0017".  Still about 0.0036" at the toolpost because of its heavy 
back tail tends to make it climb the front V-way, but thats 10x better than 
it was two weeks ago.

Chucking up a hunk of 5/8" cold roll rod, I zeroed the lathe using the pcb 
faced gage block I'd made, I fired off some gcode to make a 209 nipple for 
one of my BP rifles.  Off size, my code was junk, fixed that, teaching me 
how to write better code, and 3 cycles later I had a perfect part that was 
about a thou over sized on the outside.  More to do on it of course, but 
that is certainly close enough for my BP rifle.  The thread isn't cut yet, 
thats a separate operation anyway.

That code will also need work as I wasn't aware that the x drive screw had 
gotten loose from its anchor in the cross-feed bearing, so I had to cut 
that open & tighten that up again.  That is the joint using the difference 
in the threads tpi to tighten a tapered joint.  Hopefully it will stay 
tight this time.

I also set some soft limits to keep from running out of screws.  So I'm 
getting there. :)

Overall, I may yet dress this thing up as a silk purse, hiding everything 
but the blue paint on this sows ear. :)

Cheers, Gene
-- 
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harder and harder to find any...

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