Have you checked to see what the machine has for limits/home switches?  
You may have all you need.  If you try to use them for both - then I 
think you again putting the machine in a mode where you are not 
protected.   (again - not a hobby machine :) )

(in my opinion the limit switches should be the last line of defense - 
hooked through the estop loop)

sam
On 2/12/2013 10:50 AM, Pete Matos wrote:
> Okay another point I am missing, if you have your limits tied into the
> estop to depower the entire system how the hell do you home the machine?
> Do you have seperate home switches. I intend to use to the limits as homes
> for the purposes of  homing the machine.
>
> On Tue, Feb 12, 2013 at 11:44 AM, Pete Matos <petefro...@gmail.com> wrote:
>
>> Sam,
>>      okay now we are getting somewhere, you bring up a valid point here. I
>> have been in that situation before with a runaway servo and buddy it is no
>> fun. I can see what you mean about getting the drive depowered in the event
>> of a runaway.  I guess I was more thinking about a limit trip during a
>> program run accidentally when I screwed up the program placement or
>> overestimated the size of my travels ( I NEVER DO THAT REALLY!! LOL)  so
>> yeah I can see your point and I wonder if there is a happy medium somehow
>> with a limit setup tied to the estop circuit and still being able to power
>> up and jog off the damn switch so I can get back to work without major
>> machine disassembly... You would think that would be kinda the way things
>> are done really.  I am right now talking with Machmotion about my servo
>> drives and amps and should be draining my paypal account momentarily LOL...
>> we shall see how that goes. Peace
>>
>> Pete
>>
>>
>>
>> On Tue, Feb 12, 2013 at 11:31 AM, sam sokolik <sa...@empirescreen.com>wrote:
>>
>>> Ok - I will say a couple more things and then shut up about it.  :)
>>>
>>> - On conventional machines (not robot arms or such)  the linuxcnc soft
>>> limits are rock solid.  After the machine is homed - they work 100%.
>>> (again - I have never hit the limit switch when the machine was homed)
>>> If you may be used to another machine control software which shall be
>>> unnamed which may not be as consistent - you don't have to worry about it.
>>>
>>> - It really is a safety thing.  what happens if the servo drive runs
>>> away towards the limit switch?  (encoder failure or some such failure
>>> mode)  Do you really want the servo drives enabled still when it hits
>>> the physical limit switch?  (I know I want the estop to trigger and kill
>>> power)  Your Cincinnati isn't a hobby machine run with small steppers.
>>> You probably have tons of force that would slam into the hard limits -
>>> then maybe smoke other things..
>>>
>>> - You could setup a button that then allows you to enable the drives to
>>> jog off the limit switches.  (again - it should happen never)
>>>
>>> sam
>>>
>>>
>>>
>>>
>>> On 2/12/2013 10:03 AM, Pete Matos wrote:
>>>> Well that may work fine for you and honestly I love soft limits as much
>>> as
>>>> the next Guy but I honestly prefer to have the drives enabled in a limit
>>>> switch trip situation so I can just backoff,backup and punt my way back
>>>> into the program. It worked fine that way on my RF45.  If I  have my
>>> way I
>>>> will have both hard and soft limits working continually and the estop
>>>> shutting down the show in an emergency situation.  So I appreciate all
>>> the
>>>> ideas here but can we kinda keep the ideas pointing in that direction
>>> so my
>>>> already befuddled mind does not get any more befuddled than it has to
>>> be.
>>>> LOL   thanks guys....peace
>>>>
>>>> Pete
>>>>
>>>>
>>>>
>>>> On Tuesday, February 12, 2013, sam sokolik <sa...@empirescreen.com>
>>> wrote:
>>>>> We have a brake on the y axis also.  Yes it is a pain.  :)   I should
>>>>> disable the jog until after the machine is homed.  Problem fixed. :)
>>>>>
>>>>> sam
>>>>>
>>>>> On 2/12/2013 9:43 AM, Pete Matos wrote:
>>>>>> That would be a real bitch to have to back off a millhead on a VMC
>>> off a
>>>>>> limit with a motor brake installed...
>>>>>>
>>>>>>       Also as per the complete power down issue, having been ringside
>>> when
>>>> my
>>>>>> Y axis drive blew and watching the bright white light coming from
>>> behind
>>>>>> the machine I was VERY glad the estop circuit cut all power to the
>>> drives
>>>>>> LOL....yeah I am good with watching the spindle coast to a stop any
>>>>>> day....peace
>>>>>>
>>>>>> Pete
>>>>>>
>>>>>> On Tuesday, February 12, 2013, sam sokolik <sa...@empirescreen.com>
>>>> wrote:
>>>>>>> My axis limit switches are hooked directly into the estop loop.  I
>>> have
>>>>>>> soft limits setup.  The only time I have ever run into the
>>> over-travel
>>>>>>> limits was when I was jogging before homing (not paying attention...
>>> )
>>>>>>> (and yes - I have to back off the limit manually)
>>>>>>>
>>>>>>> sam
>>>>>>> On 2/12/2013 9:07 AM, andy pugh wrote:
>>>>>>>> On 12 February 2013 14:53, Pete Matos <petefro...@gmail.com> wrote:
>>>>>>>>> Thanks for the info...can you explain that last part 7i77 GPIO?
>>>>>>>> The 7i77 has 32 inputs and 16 outputs for general-purpose IO. (on
>>> TB7
>>>>>>>> and TB8 I think).
>>>>>>>>
>>>>>>>>>      Did I hear you correctly when you said you wired your limits
>>> and
>>>>>>>>> homes in series and in with the estop circuit?
>>>>>>>> No, as you say that would cause problems with backing off of a limit
>>>>>> switch.
>>>>>>>> In actual fact the machine I am describing doesn't yet have limit
>>>>>>>> switches, it is a bit of a slow-burning project. They are likely to
>>> be
>>>>>>>> added fairly soon, though.
>>>>>>>> However, my intention is to keep them entirely software-controlled.
>>> I
>>>>>>>> would be interested to hear opinions on the advisability of this.
>>>>>>>>
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