For rigid tapping you want full encoder plus index. Just to keep in mind. 

On Feb 17, 2013, at 2:12 PM, Pete Matos <[email protected]> wrote:

> DAVE,
>    The original setup was a tubular crush sleeve that used a pair of 
steel
> collar with setscrews bearing against some steel cylindrical pins to 
crush
> the thin walled tube down into the keyways in the screw and motor shaft. 
If
> the new motors shafts were not larger than the existing ones I might try 
to
> recreate that setup but with them being larger and also for the ease of
> installation of the clamp type collars available now I will just 
upgrade.
> I posted a possible set I saw on eBay from China yesterday but nobody 
had
> any comments on it apparently....  I am leaning towards them but they do
> not provide much information on them.  Still looking for alternative
> reasonably priced suggestions....
> 
>    Jon,
>  Those sensors are similar to the hall effect ones I have considered for
> it. I am actually looking for input more about the idea of using the 
single
> aperture shutter wheel on the spindle with linuxcnc as to whether it 
works
> well or not more than I am looking for sensor suggestions although that 
is
> welcome too....peace
> 
> 
> Pete
> 
> 
> 
> On Sunday, February 17, 2013, dave <[email protected]> wrote:
>> On Sun, 2013-02-17 at 10:46 -0600, Jon Elson wrote:
>>> Pete Matos wrote:
>>>>  I think
>>>> that may be overcomplicated and have been considering making a slot
> wheel
>>>> that would be attached to the spindle body itself and use some 
leading
> edge
>>>> timing with a photointerruptor or other sensor to locate toolchange
>>>> position as well as track spindle speed for rigid tapping operations.
>>> See http://pico-systems.com/bridge_spindle.html  for how I added
>>> a spindle encoder to a Bridgeport that had no provision for getting
>>> at the spindle with a traditional encoder.  I used the existing gear
>>> on the spindle and added sensors to make it into a quadrature plus
>>> index encoder.  It works great for rigid tapping.
>>> 
>>> Jon
>>> 
>> Jon,
>> I have acquired the sensors .... now all I have to find a round_to_it.
>> I think that scheme will work both on my cinci contourmaster and tucked
>> into the gearbox on the Mazak. :-)
>> 
>> Pete,
>> Just one question after all this really good discussion on your
>> conversion. What did the original implementation use to couple the
>> servos to the ballscrew? I must have missed that someplace along the
>> way.
>> 
>> Dave
>>> 
> 
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