On Sunday 24 March 2013 07:24:37 JohnBannister did opine:

> BlenderCam is a program which will convert blender 3d directly to GCode
> it is still in development and has quite a steep learning curve if you
> haven't used blender before. It will import stl files so can convert
> FreeCam  files.  If anyone tries it watch out for the Blendercam
> standard units are meters so 50mm in freecad becomes 50mts so the
> dimensions need to be Changed in BlenderCam and the top of the part
> needs to be zero on the z axis.

Thats fixable in the gcode with an editor, its text.

> I made a short video of the out line of the process
>   http://youtu.be/36GMWamk2MQ
> It's a bit slow as the sampling is .2mm by .2mm (can be changed) but the
> program was designed for carving.

Thanks for the heads up on that.  I've /not/ mastered freecad yet.  And 
this is the first time I've heard of blendercam.  I'll google for it.  
Thanks.

> Whats potrace?

potrace, by Peter Selinger, takes a bitmap image in several formats as 
input, in this case a 1 bit deep .pnm, and generates a smoothed, scalable 
vector .eps file thats typically 1% to 5% of the size of the src image.  
Then in just a few seconds, pstoedit gave me an outline trace in GCode that 
was in the 100 line range for size.

Then I did a global swap of X & Y to rotate it to the angle the part is 
already mounted in the vice, adjusted the scale to suit, trimmed some 
wibbles out of the src scan & added a while loop construction so it could 
cut the full depth with a small 1/16" carbide mill.  All without throwing 
my machine 850 megs into swap with a failed PyCAM run that took over an 
hour to fail.

Its called efficiency.  And doing this part in brass makes it fit nicely 
into the BP scene since the trigger guard loop is also carved from that 
same .375" thick brass bar.  Some details yet to be incorporated, like tool 
comp for climb cutting.  Minor stuff, I just need to look up the proper 
gcodes to do it & add them to the .ngc file.

Your tight fit, 100% fine in that red oak, even desirable, is an artifact 
of the scan process, leaving teeny little ridges lining the bearing pocket.

The tradeoff here is that the vector scan and pstoedit doing gcode output 
are scaled to arbitrary size, allowing things to be adjusted by scale 
factors in the gcode to get any arbitrary size.

For a 28mm bearing pocket, I probably would have written a g2 or g3 loop, 
which would have (and did when I last used it), cut pair of near perfect 
bearing pockets in a pair of alu blocks when I made the new z axis drive 
for my HF micromill.  However, I'll admit also to spending half a day fine 
tuning the backlash comp to get rid of the reversal artifacts at the ends 
of the tables travels. :)  I haven't gotten around to putting ball screws 
in the mill, yet.  But if I don't fall over first, (I am 78 & a type 2 
diabetic) a new z carriage sled several inches longer is in order, probably 
driven with a 16mm ball screw,  And a pair of 8mm's to move the tables.  I 
have to make cages for those 8mm nuts, but that's doable.  I did it once 
already for my mini-lathe.

Cheers, Gene
-- 
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