On Sunday 24 March 2013 23:19:10 Gregg Eshelman did opine:

> --- On Sun, 3/24/13, Gene Heskett <[email protected]> wrote:
> > JohnBannister did opine:
> > > Whats potrace?
> > 
> > potrace, by Peter Selinger, takes a bitmap image in several
> > formats as
> > input, in this case a 1 bit deep .pnm, and generates a
> > smoothed, scalable
> > vector .eps file thats typically 1% to 5% of the size of the
> > src image. 
> > Then in just a few seconds, pstoedit gave me an outline
> > trace in GCode that
> > was in the 100 line range for size.
> 
> Sounds like exactly the thing to make the parts I want to mill much
> easier to get into computer land than painstakingly measuring and
> CADding.
> 
> Put the original on a scanner, scan at crazy high resolution then use
> Photoshop to edit the image to feed to potrace.
> 
I think crazy hi rez was 300 dpi. 75 was the next step down & that didn't 
feel to be enough IMNSHO :)  I have the little handle pattern cut 1/4" into 
the brass, and have turned it over & now facing off the back, which when it 
gets to intersect the grooves of the handle, will let it fall to the table, 
in probably an hour from now.

But I did have a hell of a time with using G41, it refused to let me put in 
a width step that was less than mill diameter, 1/16th".  Once I'd made long 
ramps out of those, and had readjusted the 0,0 points and the scaling about 
50+ times, it worked well, so now I'm facing off the back till the part 
falls free.

> Then use that outline to loft into 3D. The original item is 3/4" thick
> with a thin extension on one end, with a rounded fillet for strength.
> The back side of the original is hollowed out with some webs, die cast,
> breaks often.
 
Ya might wanna post some pix at various angles with a small ruler for scale 
on imagebin with a weeks expiry so we can see what it is.

> I've been making spin cast Zamak copies but they also break, wasn't
> things like FEA in the 1940's. I figure solid CNC milled aluminum or
> steel should make the part indestructible, also much safer.

I'm hoping this will be too.  Its weak point will probably be the 0-80 
screws holding it in place, 2 of them on about 0.3250" centers IIRC.  
Finding grade 12's in 0-80 can't be done.  These look good, but are 
probably grade 3's at best.

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Cheers, Gene
-- 
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good for dandruff.
                -- Peter de Vries
I was taught to respect my elders, but its getting 
harder and harder to find any...

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