Heh, I have been getting practice with the soldering iron removing parts
BUT that is on a board with no intention of it ever working again. I am
just harvesting plugs to use.
I would be very afraid to try this on a board with any life left. :)

On Thu, Mar 28, 2013 at 11:19 AM, Chris Radek <ch...@timeguy.com> wrote:

> On Thu, Mar 28, 2013 at 10:51:12AM -0500, Stuart Stevenson wrote:
>
> >   I am trying to dumb down the drive so the LinuxCNC tuning is directly
> > effecting the motor motion instead of manipulating the tuned servo
> system.
>
> My VMC uses velocity mode amps with tachs, and I had one tach that
> would sometimes give a "bumpy" output that would cause a banging
> once per screw revolution.
>
> It is a high accel machine with high res encoders.
>
> I had extra DACs so I fixed it by unhooking the real tach and
> instead sending the hostmot2 high quality encoder velocity feedback
> out a DAC and hooking that to the tach input on the drive.  I had to
> adjust the gains on the drive to compensate for the much lower
> "tach" input (now +-10).  I don't remember whether I replaced
> components, or just turned knobs.
>
> For those interested in the results (these were apparently taken at
> a time when the real tach was working right):
>
> http://timeguy.com/cradek-files/emc/real-vs-generated-tach.jpg
> http://timeguy.com/cradek-files/emc/real-vs-generated-tach-upclose.jpg
>
> But this is all background information for what I propose.  The
> first thing the amp does, as has been pointed out, is take the
> difference of the command and feedback signals.  I suspect you could
> do exactly the same in HAL and use just one DAC to feed an amp like
> this.  One of the inputs would be just zeroed (shorted).  The signal
> to the amp would now be velocity error, not velocity command.
>
> The amps on my machine also have at least one safety feature that
> uses the tach input: it has a max speed setting and just compares
> the tach input to a setpoint and faults if it exceeds.  I think this
> is a basic runaway detection.  I think this still works in my setup
> now but I didn't test it.  I say this only to remind people to watch
> for similar gotchas if you try to "trick" the amp.  Shorting the
> tach input would disable this safety feature, but perhaps shorting
> the command input and hooking my error signal to the tach wouldn't!?
>
> This might help you scratch your itch of simplifying the parts that
> are outside linuxcnc/hal in the hardware realm, but it doesn't
> eliminate dependence on tuning in the amp.  I have had such good
> success with velocity mode amps (sometimes after tuning them with a
> soldering iron) that I don't share your goal of making them dumb,
> but if you succeed at that (likely the only way is also by using a
> soldering iron), I would love to hear your results.
>
> Chris
>
>
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