On 4/5/2013 12:39 PM, dave wrote:
> Hi all,
>   
> The wiki for buttress threads states the buttress threads tend to fail
> because only the first 4 threads are load bearing.
>
> In contrast to that is:
>
> www.dtic.mil/cgi-bin/GetTRDoc?AD=ADA483296
>
> Which uses them in a munition where failure us not usually an
> option. ;-)
>
> Does anyone have any experience or comments on either US or ISO buttress
> (pull) threading.

No practical experience here, Dave, but books.google.com turned up 
"Ballistics: Theory and Design of Guns and Ammunition", By Donald E. 
Carlucci, Sidney S. Jacobson, CRC Press 2007(ish).

Of course, Google gives me only its usual teaser-view but I think you 
want Section 4.1.1 "Buttress Thread Design" which begins on p.129.

To whet your appetite, here are three consecutive paragraphs from p.130.

"We use buttress threads for several reasons: most important is to 
improve the directional loading characteristics of the thread; also to 
allow for a more repeatable, controllable shear during an expulsion 
event, i.e., if we want the thread to intentionally and controllably 
fail allowing separation of the components; and to prevent thread slip 
in joints with fine threads or threads on thin shell walls. If thread 
slip occurs, the threads can either dilate or contract elastically and 
the joint can pop apart with little or no apparent damage to the threads.

"When we design for strength, we typically calculate the strength based 
on the shear area at the pitch diameter in the weaker material. This, of 
course, translates to half the length of engagement of the threads. This 
is acceptable because we usually use conservative properties and add a 
safety factor to account for material variations and tolerances. We must 
always based our calculations on the weaker material if the design is to 
be robust. When designing to actually fail the threads, however, we need 
to be more exact in our analysis and take everything such as actual 
material property variation and tolerancing into account or our answers 
will be wrong.

"We will proceed in this analysis in meticulous detail, initially, as a 
cantilevered beam subjected to compressive and tensile stresses caused 
by contact forces and bending moments. This technique was first 
developed during the U.S. Army's sense and destroy armor (SADARM) 
program by Dan Pangburn of Aerojet Corporation [cites personal 
communication with Pangburn] and has been used by the U.S. Army."

What follows is five pages of mathematical analysis of the strength of 
the buttress thread. It ends with a statement about partial threads 
which probably will make more sense to you than it does to me.

This analysis appears in Chapter 4 "Ammunition Design Practice" rather 
than Chapter 5 "Weapon Design Practice." Perhaps that explains why they 
consider designing for thread failure ?!? If "expulsion event" doesn't 
refer to the outgoing round, then I want nothing to do with it :-)

New, the book is roughly US$160. Google sez there is an ebook edition 
going for US$115. The cheapest used-copy listed on abebooks.com 
currently is $107. Knowledge doesn't come cheap but experience is an 
expensive teacher too.

Regards,
Kent


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