On Wednesday 22 May 2013 21:43:01 Jon Elson did opine:

> Gene Heskett wrote:
> > Thats pretty decent Jon.  Sounds like the best solution without
> > depending on pure unobtainium parts too.
> 
> It has to be!  I'm selling these servo amps for $125.  Not much margin
> on that!
> 
> Jon
 
I know, and I've been trying to figure where I might be able to use one of 
them, but the time & place hasn't came together yet.  I'm stuck in a 
step/dir world here, and the price of admission to go from there to a 50khz 
pwm servo means the first ticket is about 2x that $125.

So I use the controller that is in the machine, with a PMDX-106 or a C41.  
Both of those however aren't capable of doing a safe reverse drive, simply 
because the reverse is dependent on the PWM presence.  So I guess I get a 
separate relay board and re-route the reverse signal thru it.

To me, its a huge mistake to have the reversing relays drop out when the 
PWM stops.  To have a 1hp motor turning 7g revs in reverse, click the stop 
button, the driver is slow to detect the D/A drop, the reverse relay drops 
out 100 milliseconds later while the motor is still turning 6.5g revs, and 
the filtering in the D/A to the controller is still telling the controller 
to output 50% power, and the ensuing excitement will not contain the smoke 
& broken mirrors when the controller discovers the motor is turning 
backwards at 6500 revs.  The scr's in the controller will fail to protect a 
$4.00, 9 amp circuit breaker from opening.

So, go get a relay board with two relays on it because one is never enough, 
and use one of them as the reverser because I CAN control it from some 
custom delay logic in the .hal file.

But ATM I am sawing up (on my table saw) a 1/8" thick side panel from a 
wrecked UPS van to make a swarf proof (I hope) housing for the motor & 
electronics, which will be sticking out the back of the lathe about 9" once 
its all mounted.

Cheers, Gene
-- 
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