On 07/27/2013 10:37 AM, Don Stanley wrote:
> Hi Kirk;
> Very interested in what you were doing with your tool changer.
> I could not see how it was interacting with the spindle.
> Did I miss something in the video, or is that yet to be determined?
> I am interested in that part also.
>     Thanks
>          Don
... snip

There is an arm with a gripper that moves the tool from the spindle to 
the carousel, then grabs a new tool and moves it to the spindle. This 
was on the mill when I bought it and is made by Summit/Dana.
http://www.wallacecompany.com/machine_shop/Shizuoka/atc_manual/bandit_changer-0001.png

There is a control board in the changer that handles each function (tool 
in, tool out, etcetera) and is activated by shorting one of the command 
wires to common. This makes it easy to interface to LinuxCNC.
http://www.wallacecompany.com/machine_shop/Shizuoka/atc_manual/bandit_changer-0027.png

I didn't like the Geneva drive that rotates the carousel so I replaced 
it with a DC gear-motor,
http://www.wallacecompany.com/machine_shop/Shizuoka/100_1136-1a.jpg

and encoder,
http://www.wallacecompany.com/machine_shop/Shizuoka/100_1133-1a.JPG

and added a limit and PID component to control the motion.
http://www.wallacecompany.com/machine_shop/Shizuoka/Carousel_Overview-1a.png

After some testing, I decided I wanted to optionally use my MPG to 
manually control the carousel, but I ran into some problems and that's 
were the project has been for over a year now.

Karl kept his changer alone and wrote a comp to get his to work with 
LinuxCNC as-is.
http://www.wallacecompany.com/machine_shop/Shizuoka/qd_atc_hal_ov-1a.svg
http://www.wallacecompany.com/machine_shop/Shizuoka/qdtoolchange.comp

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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