Due to relative contact frequency of pinion and rack teeth, it is very
likely most wear will be on the pinion anyway.

Dave Caroline

On 31/10/2013, Jon Elson <[email protected]> wrote:
> Todd Zuercher wrote:
>> Is there a rule of thum for judging the ware on a racks and pinion?   The
>> pinions are visibly  worn to the point I'd like to replace them.  But How
>> to judge when the racks need to be replaced?  This is on a large gantry
>> router with two racks and pinions on either side the racks are about 4m
>> long (4x1m sections).  The problem is not so much back lash but a lack of
>> smooth motion, giving a rippled appearance during diagonal cuts.
>>
>>
> Probably the easiest method is to measure backlash at the center and at
> the ends
> of travel.  if they are significantly different (looser in the middle) that
> would indicate wear of the rack teeth.
>
> The rippled appearance could be the motion control, vibration/slop in
> the linear
> slides, or cyclical error in the rack-pinion engagement.  measuring
> cyclical
> error of gears is difficult, but can be done with standard tools.  You need
> a dial indicator with travel exceeding the rack tooth pitch.  make a series
> of very short moves in one direction while taking readings on the
> indicator.  Graph these readings against the positions given to the
> motion control and check for curvature.  If it is more than a few
> thousandths,
> then the gear teeth may be badly worn, or just a crummy rack from the
> beginning.
>
> Jon
>
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