On Wed, Feb 26, 2014 at 3:58 PM, Gene Heskett <[email protected]> wrote:

>
> That is generally a no, unless the stepper is running in idle mode.
>
> The problem is the negative torque curve of the stepper vs its speeds,
> meaning that if it slips a cog, it will be stopped as its in-capable of
> resuming the speed it was moving at when it failed by re-accelerating to
> that speed in a single step.  All the feedback obtained from the encoder
> can do is attempt to speed it up to catch up, and its not capable of that
> while under the load that caused it to slip that cog in the first place.
>
> The best you can do with the encoders feedback is to use its error should
> the motor slip, to exert the fastest possible e-stop and hopefully save the
> part.  If the part isn't damaged, then you'll need to rehome the machine
> and re-start the operation, running at a slower rate by sliding the
> feedrate knob to slower as that portion of the operation is being re-
> approached, hoping it will get thru the hard cut the next time.
>
> That said, I think there have been some attempts to use it, and you will
> find some discussion of it in the wiki.  I have read it myself several
> times without fully understanding how it was used to dynamically rehome the
> slipped axis to get it back in step even after slowing the rest of the
> machine so it might be able to catch up with the rest of the machine now
> running slower.
>
> To me it seemed like a lot of expense and complexity for a limited CYA
> gain.  Far better off to slow the operation to within the steppers
> abilities and/or raise the voltage on the drivers so the torque falloff is
> not as pronounced.
>
> I was nicely amazed by the speeds I could get out of my lathe, whose motors
> are running on around 37 volts, compared to the same motor and driver on my
> mill but running at 28 volts.  A finicky 30 ipm on the mill, vs a rock
> solid 60 ipm on the lathe just by going up 9 volts.  A side effect of the
> higher voltage on that particular driver, a 2M542 from fleabay at around a
> $50 bill a copy, is that this driver runs cooler at the higher voltage.
>
> But look it up on the wiki & make up your own mind.  I'm just the resident
> retired old fart. ;-)
>
> >
> Cheers, Gene
>


Gene pretty much nailed it.  If you're going to try an cob together
something that tries to talk like a servo, walk like a servo, and maybe
quack once in a while, you might just as well skip the cobbing and use a
servo.

Or not worry about it, and use the stepper within it's capabilities.

Mark
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