Hi , Viesturs.

I found this 
document<http://www.cressall.com/brakingresistors/downloads/Calculating%20brake%20resistance.pdf>that
may be useful .
I do believe that 100W should be ok for a 500W motor .
Of course the calculation is related to the energy that have to be
dissipated during the braking phase.
So also acc/dec time can influence too.

Alex


On Thu, Apr 17, 2014 at 4:25 PM, Kirk Wallace
<[email protected]>wrote:

> On 04/17/2014 06:56 AM, Viesturs Lācis wrote:
> > Hello!
> >
> > I have three chinese servo drives in the waterjet machine and they are
> > constantly faulting with "overvoltage" error. Since I have not yet added
> > any braking resistors, it seems obvious that I should do so.
> > The question is: how do I determine appropriate resistance and rated
> power
> > values for the resistor?
> > Motor parameters are here:
> > http://www.cutting.lv/fileadmin/user_upload/tg-motor.pdf
> >
> > Currently max current in motors is set to 1,4A, which makes me think that
> > actual motor power is 500W.
> > Experienced guy suggested braking resistor with 100-150 ohm resistance.
> But
> > how do I determine correct rated power? Or is it that I just take the
> > biggest power available as it cannot be too high?
> >
> > Viesturs
>
> Some VFD manuals have sections covering braking resistors. Some resistor
> modules have sensors or protection devices of some type.
>
> The Ohms and voltage values will set the current going through the
> resistor.
>
> V = I * R
> or
> V / R = I,
>
> let's say 240V / 100 Ohms = 2.4 Amps.
>
> Watts = V * I or 240 * 2.4 Amps = 576 Watts.
>
> If you go higher in Ohms, you will get less braking. The VFD's braking
> circuit will likely have a maximum current rating as well as the motor.
>
> One of my shop-made braking modules (four gold colored resistors) is
> bolted to the back of my VFD here:
> http://www.wallacecompany.com/cnc_lathe/HNC/00024-1a.jpg
>
>
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/
>
>
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