Hello to everybody.

I know this has nothing to do with LinuxCNC but here there is really  smart
and kind people so I think you can help me out as usual :).

We have an old Mazak QT 20 with a mazatrol T1 controller, and a Fanuc model
15 drive I think. The number on the drive board is A20B - 0009 - 0534.

>From time to time when I started up the lathe in the morning I got the
ALARM 55 MOTOR OVERLOAD. This happened usually in days with high humidity.
When this happened I ventilated all the cabinetes, wait for a few minutes
and then reconnected the main power switch and the lathe was ready to work
again and the alarm didn't tripped anymore.

Yesterday the alarm showed up again, but this time more frequently, and
it's impossible to work with the machine. Today the same, I can't reset the
alarm, not even switching off the general switch like I always do. There
are four leds in the fanuc drive board numbered 2 - 4 - 8 - 12 I think. The
8 and 12 are glowing. I don't have any documentation about this drive, so I
don't know for sure where to start.

I have to mention that the first day this problem started we had a problem
with one phase in our workshop. The phase was still there, but it couldn't
be detected by a multimeter, anyway the machines were working ok. The
problem was a faulty lamp that was almost shorted. A strange case, in fact
when I used the multimeter to check that phase it showed 0 volts with the
tip of the multimeter in contact, and when I retired the tip, for a
fraction of a second the voltage raised in the multimeter and then droppend
again. I suspect that this has something to do with the malfunction on my
lathe, but I'm not sure, anyway I think it's important to mention it. Now
the phase problem is corrected, but the lathe still has the alarm.

Well, that's the problem and I don't know where to start (besides from
checking fuses) because I don't have any documentation about this drive.
I'm even thinking in the worst case scenario of replacing the drive, but I
need a hand with that too to identify the wires so the control can work.

I hope you can give me a hand to diagnose the problem so I can take
measures about it because I need this machine to work.

Sorry for the long text by I like to be explicit about the problem!

Thanks as always for your help!



-- 
*Leonardo Marsaglia*.
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