2015-01-31 17:22 GMT+02:00 Peter C. Wallace <[email protected]>:
>
> Do you have a THCAD-10 or THCAD-300?
>

It is THCAD-10 with additional 3 MOhm resistence added on input to
extend the range to 310V.

>
> Unless you sense the arc voltage itself you will not get a meaningful reading
> This is because the plasma power source is really a big current source at its
> output (constant current VS voltage) so the voltage at the output varies
> widely depending on the arc length (and resistance)
>

I am sorry, but I am not sure that I understand, how to interpret your
reply. Yes, my target is to sense arc voltage.

>
> The problem with HF start is that it generates very nasty EMI with high
> voltage, fast rise time pulses. The THCAD-300 can tolerate 5KV transients
> So may be OK but its a bit of a risk. If you have a THCAD-10 you can add a
> string of external resistors to easily make the input tolerant of 20KV
> spikes or even more. You could also add some external resistors to a THCAD-300
> if you dont mind losing some resolution
>
> These resistors are inexpensive and their 3700V rating makes it easy to build
> a HV divider string:
>
> http://www.vishay.com/resistors-linear/list/product-28733/
>
> Note that any added divider string should be mounted in the plasma power
> supply itself for two reasons:
>
> 1. It will limit the radiation of HF noise (you dont want another transmitting
> antenna wire, especially one close to the control electronics)
>
> 2. The bare plasma power supply output make a handy arc welder/wire exploder
> in the middle of your control should you accidentaly short its output
>

Ok, thanks for the tips, I actually have the resistors in the control
box, but will definitely move them to the plasma source.
So how do I calculate, how much more should I add to my resistor
string to make it safe?
That link you shared - are those resistors special about something or
can I use usual 0,25W 1MOhm resistors (with 100uA max current they
should tolerate 2500V each, I have 3 in series, so that totals to 7500
V for the resistors).
And where to connect the wires - right on the torch and earth leads or
somewhere in the middle - transformer output etc? It seems that with
enough additional resistors I can connect to torch leads...

Viesturs

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