On Saturday, February 21, 2015 10:22:15 AM Erik Christiansen wrote:
> On 21.02.15 09:27, Gene Heskett wrote:
> > The disadvantages are that they will continuously burn from 25% to
> > 50% of their running power even if being driven by smart controllers
> > that can reduce the drive when they have stopped.  And the discrete
> > steps they make, which with smart controlers can be subdivided by
> > microstepping, look like a prob lem but in the world of flying
> > swarf, not terribly important.
> 
> And even burning that power, the torque to hold a 1/16th microstep is
> only 10% of the full step holding torque, if I caught all of what was
> said in a LinuxCNC youtube clip I looked at last night. (It was in
> German, and it's a while since I used mine.)

True, so when I want to really calculate, I use an error that is at least 
1/3 rd of a full step as the worst case.  But I've not calculated that 
recently, since I put ball screws in the mills xy table drives.  They, 
being faster will make that a sloppier tolerance.
 
> > But unless the current mapping in the controller is exactly matched
> > so that a 1/8th step is exactly 1/8th step, there will be a cyclic
> > positioning error. Miniscule, its less than .001" at any point when
> > direct coupled to a 5mm per rev ball screw.  Best match I would
> > guess is when the motor is being run at exactly its nameplate
> > amperage.  With commonly available stepper drivers having a dip
> > switch current setting that typically changes in 10 to 15%
> > increments, this isn't as easy to as it should be.
> 
> On a 3D printer, free of cutting forces, I figure microstepping would
> be OK at constant velocity, but rubbery under strong acceleration. At
> least it's only full steps that you can permanently lose.

One of the reasons I, as a general rule, do not set accels to more than 
50% of what it tests that it can do.  So I can definitely hear it doing 
its "whee" as it starts up for a G0 move. 

> > Thanks for reading this far, stay warm guys. We're collecting more
> > white stuff this morning.
> 
> There's been an awful lot of it in some states, we hear. Once it's deep
> enough, mebbe just tunnel through it to the workshop. (I spent an
> afternoon skiddooing at Whistler, years ago, on 7 meters of snow.)
> We don't have that stuff here. We just need a way to stop dumb parents
> from broiling their infants in cars. (see sig)

We have that same level of idiocy here. Unfortunately for the children so 
trapped.  I am in West Virginia, and have nominally 10" on the ground. But 
I learned to drive in a bad Iowa winter 65 + years ago, so 10" isn't a big 
problem for me.  I might have to put my "West Virginia Cadillac" (a 99 GMC 
3 door pickup with 4wd) in 4wd for 6 feet to get out of the drive.

We're about out of milk & some onion buns + Dee needs her daily crossword 
fix from the paper, so I will be out in it in another half hour.
 
> Erik

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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