On 4/21/2015 6:15 AM, Erik Friesen wrote:

> Perhaps my sights are set too high here, but I have looked at this -
> http://www.ebay.com/itm/261855407885 - as well, but it looks a bit flimsy
> on the X axis to me.  Also, how ever do you get the thing from twisting?

There are software ways to run a gantry with two motors and keep them in 
synch. Many 3D printers do that for the Z axis.

My preference is a mechanical linkage. Torchmate runs a shaft across 
their gantry to a rack and pinion on both sides. If you want lengthwise 
screws you can connect them at both ends with chains or belts. Another 
method uses a cross shaft on the gantry with stationary chains or belts 
on the sides that loop through sprockets or cogged pulleys. I've seen 
that method with a belt to run the tool carriage across the gantry.

YouTube videos of homebrew/DIY CNC gantry machines show many different 
ways to put them together. Here are just three of the large number.

Chain drive
https://www.youtube.com/watch?v=0MHl2N8viKc
Same concept with a belt
https://www.youtube.com/watch?v=OdJoVh6DRPA
Chains with a cross shaft
https://www.youtube.com/watch?v=vETkf1sqo3M

> I find it hard to understand how you weld up your own frame and get it flat
> and square, unless you have the right tools to do so.

First you need a level assembly area. That can be as basic as four jack 
stands with flat plates on top, all carefully shimmed to the exact 
height/level. Weld the bases down to steel plates so weight can be piled on.

Put the pieces of the frame on the stands, check for level, clamp then 
tack weld to each other and to the stands. Alternate welding short bits 
at each corner. For big frames you'll need stands in the middle of the 
long sections.

Once you have the main frame welded together flat and true you can weld 
on other pieces as you build it upside down. Cut it loose from the 
stands, flip over, tack back down and finish the top. Or if you welded 
legs on while it was on the stands, move it to its final location, level 
it and attach it to the floor then finish welding on the top side parts.

Or you could start by attaching the legs to the floor, shimming them all 
to be level with each other, then build the table in place.

Once you get enough pieces welded together it's not going to bend or twist.


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