Got a collet block?  Clamping the screw with a collet, and maybe a piece of 800 
grit emory paper, is the first thing that comes to mind.

N. Christopher Perry

> On Jun 26, 2015, at 5:39 PM, Gene Heskett <[email protected]> wrote:
> 
> Greetings all;
> 
> I've had a heck of a time putting the Z screw, some of which may be my 
> own fault, and some David Clement's, who sold me the screws on ebay and 
> vanished.  Sorta.  I found a message where there were instructions to dl 
> the instructions, but they are behind a login that he didn't supply a 
> username or passwd for, and his phone number is "suddenly" out of 
> service.
> 
> Then 1-411 can't find a David Clements at 6330 N 15th St, Phoenix, AZ 
> 85014.  From the USPS Postage Paid label I saved.
> 
> Short of snail mail, I am locked out of a way to contact him.
> 
> Any way, the nut is big enough that it cannot be inserted into the post 
> and then turned to face the correct direction to connect it with the Z 
> slider.  So I used the same plastic sleeve to hold the balls that one 
> must use when installing the Y screw.  But while that works for 
> horizontal positioning, it is NOT large enough to keep the balls within 
> the normal trackage in the nut, allowing then to run down and against 
> the teflon seal, so when I screwed the bolt back in, those caught below 
> the recycle guides, those little red plugs, went on down and forced the 
> teflon seal about half out of the recess, and wound up dropping about a 
> dozen balls into the post.  Those I have corraled with a retriever 
> magnet, all of which went on thru a 2" square hole in the bottom of the 
> post, some on the chip tray, but more scattered about on the floor under 
> and behind the stand.  So now I have 2 problems, one being a pile of 
> magnetised balls, which will NOT do, and the nut is one way, can only be 
> turned to climb up the screw toward the top cover and thrust bearing.
> 
> So, next is to back off & remove the adjuster nut at the top of the 
> bearing so that the screw can be partially unscrewed, thread end below 
> the top recycle guide, so that the balls can be re-introduced to the nut 
> below the recycle guide. At least I think thats how it should work.
> 
> I think now the loose bolts holding the nut to the nut carrier may have 
> been a clue, because there is room, even with the grease zerk on the 
> rear of the nut installed, to slip the nut bracket into position and 
> fasten it to the slider, then bring it to the top of its travel & lock 
> it down, then insert the nut AND screw, assembled from the top, and 
> using long allen wrenches, put the bolts back in.  A right Pain in the 
> Ass but doable.  If I restart 2 opposing bolts with one of those spring 
> clip retriever thingies, then the bolts to the slider can be removed, 
> and it all pulled back to the top of the slot where wrench access to the 
> bolts from the top would be considerably less of a problem.
> 
> Unforch, I now have the far end of the screw in a 5" vice, with about 
> 5/16" of hard white maple as jaw pads, and the vice "snugged" up enough 
> to crush the maple to the bottom of the ball grooves.  And I still 
> cannot move that locking nut.  Its turning in the maple in the vice.
> 
> So I assume it has some sort of thread-locker juice in it, but the color 
> doesn't ident it to me.  Faint, very faint, line of blue, maybe.
> 
> So now I'll have to figure out a way to heat it hot enough to release 
> that.  I can find about 750F with my hot air rework station but with the 
> mass of that screw, being in good contact with the thrust bearings, and 
> them with several ounces of 1/2" alu, it will take quite a while, and 
> maybe even a box to contain the heat well enough.
> 
> Anybody got a better idea how to grab the screw, without damaging it, 
> than what I've just described?  Because of the steam in a propane flame, 
> I'd druther use the rework wands dry heat.
> 
> Or maybe a line of superglue at the maple/steel junction?  But that stuff 
> is hell to completely remove once set.
> 
> Cheers, Gene Heskett
> -- 
> "There are four boxes to be used in defense of liberty:
> soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
> 
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