On Thursday 30 July 2015 07:28:16 Roland Jollivet wrote:

> If you're going to use micro-switches, rather use this
> <http://uk.rs-online.com/web/p/microswitches/1031645/?searchTerm=103-1
>645&relevancy-data=636F3D3126696E3D4931384E525353746F636B4E756D6265724D
>504E266C753D656E266D6D3D6D61746368616C6C26706D3D5E5C647B337D5B5C732D2F2
>55C2E2C5D5C647B332C347D2426706F3D313426736E3D592673743D52535F53544F434B
>5F4E554D4245522677633D4E4F4E45267573743D3130332D3136343526> type;
>
> Notice how the button is almost directly under the roller, as opposed
> to the 'normal' type of being near the lever pivot.
>
> The indicated type will have increased switching sensitivity and lower
> hysteresis.
>
> Regards
> Roland

Yes, thats a much better design.  My x on the lathe was a button only 
since the crossfeed is a direct push, subminiature version of that. With 
the swarf brushed or blown away, repeatability is well under a thou.

> On 30 July 2015 at 13:02, Gene Heskett <[email protected]> wrote:
> > On Thursday 30 July 2015 03:02:45 Marcus Bowman wrote:
> > > On 30 Jul 2015, at 03:51, Gene Heskett wrote:
> > > > I bought a bag of small, roller tipped microswitches, and have a
> > > > couple mounts laid out but not carved yet.
> > > >
> > > > Going thru searches on ebay just now, for both inductive,
> > > > capacitative, and IR proximity switches, It sees like the
> > > > majority of them are needing 6 volts or more, and around 300 ma
> > > > each to function.  Having seen some micropower capacitative
> > > > switches in the textbooks of yore, it seems like the ball has
> > > > been dropped in terms of being useful in a 5 volt logic circuit.
> > > >
> > > > Both the microswitch, and the inductive versions would seem to
> > > > be sensitive to collecting swarf, particularly if its a rare
> > > > earth magnet running a reed switch.
> > > >
> > > > My lathe seems to be relatively happy with a microswitch located
> > > > under the back edge of the bed for Z homing where swarf tends to
> > > > fall on past it, but x has to be kept swept clean because its
> > > > actually on top of the carriage.
> > > >
> > > > I see a whole passel of stuff drilled onto GO704's in the hits I
> > > > can get from google, but all of them preclude retaining the
> > > > rubber swarf shields, which I'd say was not worth the tradeoff. 
> > > > There has to be a better way.
> > > >
> > > > So what sort of switches, and what swarf shielding to keep them
> > > > relatively clean & accurate are others using?
> > > >
> > > > PM's with pix appreciated if you have the time.
> > >
> > > Actually, this is a really interesting question. Having spent ages
> > > thinking about shielded locations for the mill, and about to do
> > > the same for the lathe, it would be useful if folks could put the
> > > pictures somewhere we could all see them. If anyone has any
> > > recommendations about makes and models of switches/sensors which
> > > provide better accuracy and repeatability than others, or useful
> > > ways of providing adjustment on mounting arrangements, that would
> > > also be very useful.
> > >
> > > Marcus
> >
> > My thoughts exactly Marcus. In my googling, something like 3/4ths of
> > the sites that may have had helpful pictures, were behind a login
> > requester. Since I am not a member of any of those Mach oriented
> > groups, thats less than helpful.
> >
> > For X, I have considered removing the pointer which is also a
> > mechanical limit stop, and likely demolishable to an out of control
> > move as there are a couple OEM stoppers that would hit it.  Once
> > removed, then move one of the stopper knobs (they are in a 'T' slot
> > in the front edge of the table) to someplace near the center of the
> > table, and mount a switch that it would close on the way by which
> > would function as the home switch.  A similar setup is now on my
> > lathe, with the switch under the back rail of what passes for a bed,
> > located to be activated when no tool holder is mounted, and only
> > 3/4" or so from the chuck face.  X has already been homed and parked
> > about 1mm from its outside limit.  Having both switches well off
> > center moderately well precludes its looking for the switch in the
> > wrong direction as its z is normally parked well away from the work
> > for gauge etc checking access to whats in the chuck.
> >
> > So this has worked well for a year for me.
> >
> > But I see no way to make certain that it looks in the right
> > direction to find home on a mill without physically locating the
> > switch well away from the center of the table. eg the switches trip
> > point will need to be toward the end of the travel, and a
> > HOME_OFFSET then used to put zero back at the center.  From there,
> > soft limits + & - would be used in place of the existing knobs
> > hitting the heavy centrally located pointer.
> >
> > There are not currently available, any such Y stops, so all of that
> > will have to be imagined and built. Again, off center far enough
> > that from any usual powerup location that it will search in the
> > correct direction to find the switch, then a HOME-OFFSET that
> > establishes a zero on the dro's at the center of travel, and again
> > setting software limits from this arbitrary home rather than actual
> > limit switches.
> >
> > Z homing will either be completely arbitrary because of uncalibrated
> > tool lengths in an R8 spindle, or some sort of a pcb pad laying on
> > the table and a G38.2 move to find the top, sensitive side of the
> > pcb.  In that case, how do I guarantee that I will remember to place
> > the contact pad? It needs to be automatic, and that gets complex.  I
> > often do that on my toy mill, jogging down slowly till I get the
> > probe tripped message, and then home it after rising even slower to
> > open the contact so I can home it there, typically about .064" above
> > the table.  This would be more accurately done IF I could home with
> > the probe tripped, but LCNC won't allow that.  And I'm too lazy to
> > put a switch in the probe lead. ;-)
> >
> > Or just sense someplace on the column & call it home.  That doesn't
> > seem to be foolproof either, and I am absolutely the fool that will
> > prove it. :)
> >
> > Thats why I ask for ideas & pix.  If you PM me pix, include perms to
> > post them on my web page, and they will then be available for others
> > till I fall over.
> >


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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