I wouldn't call that shade tree mechanics: I'd call it Yankee ingenuity!

N. Christopher Perry

> On Sep 19, 2015, at 8:35 AM, Gene Heskett <[email protected]> wrote:
> 
>> On Saturday 19 September 2015 05:15:53 Gregg Eshelman wrote:
>> 
>> Matus1976 is building a motorcycle and needed to do some precision
>> plasma cutting.
>> 
>> Watch the video for his solution.
>> 
>> https://www.youtube.com/watch?v=eJnrjIgVxzU
> Chuckle, handheld because it wobbles.  Shade tree at its best.
> 
> The closest I had come to that is several years ago now, when I had a 
> furniture project going for the next door neighbors, makeing a series of 
> benches to be wrapped around their huge dining room table, so with backs  
> & some without, but all with hinged seats so the box would double as toy 
> storage or whatever.  The mortis and tenon operations I was determined 
> to do on my toy mill.
> 
> So I sawed and milled a 1" thick, by 3" wide, and 16" long alu bar out of 
> that monster block I had bought.  Drilled a square 4 bolt pattern in one  
> end for 5/16" bolts to bolt it to the front face of the head of my toy, 
> which I had to drill & tap.  Then I made a formfitting 2 piece clamp to 
> hold a $30 Chicago die grinder's nose casting after I had filed it 
> fairly smooth.  And did a step and repeat tapped hole pattern in the 
> rest of the bar so I could mount the die grinder such that it hung far 
> enough out over the front of the table with the general idea of letting 
> the end of the stick getting the tenon cut on it, hang down in front of 
> the steel kitchen base cabinet the toy mill sits on.
> 
> Then I made a couple holder jigs out of white ash that mounted to the 
> table, one to carry the horizontally running sticks while the grinder 
> was digging the mortis's, and to hold the vertical stick vertical while 
> the grinder was cutting the tenon on the end of it.  Had to fine tune 
> the gcode a bit to get the right glue fits, but it carved 178 of those 
> joints in the next 2 weeks as I assembled the box carcass's.  I still 
> have the jigs and the grinder, and I could get setup to do it again in a 
> couple hours.
> 
> Similar shade tree engineering... ;-)
> 
> Cheers, Gene Heskett
> -- 
> "There are four boxes to be used in defense of liberty:
> soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
> 
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