Here's a better VFD/motor matching overview, with a pretty picture of
what's going on (scroll down until you get to the schematic showing the
three output PWM waves):

http://www.franklin-controls.com/pump/blog/motors/

On Thu, Jan 7, 2016 at 5:29 PM, Steve Traugott <stev...@t7a.org> wrote:

> On Thu, Jan 7, 2016 at 5:14 PM, Brian Morel <brianmore...@gmail.com>
> wrote:
>
>> As far as the current issue, you need to be careful using old motors with
>> a vfd.  The insulation ratings of the older motors were not designed to
>> handle the voltage spikes that can occur with running motors fairly
>> deviated from their original hz designs.
>>
>
> This sounds to me like a likely culprit.  The high-frequency,
> high-amperage switching on the output side of a VFD causes high voltage
> transients which, if the motor isn't rated for VFD duty, can pierce the
> winding insulation and cause internal arcing and carbon tracks.  You may be
> seeing higher current simply because the windings are now shorting together
> in a few spots.
>
> I remember spending some time searching for a good 5 HP motor with the
> right insulation rating to run on a VFD -- they cost a bit more, and are
> harder to find.  I don't now remember what the magic designation is, but a
> quick google search just now tells me it may have been "class H"
> insulation.  In several subsequent years of running said motor and VFD,
> I've never had any issues.
>
> This looks like a pretty good overview:
> http://energy.gov/sites/prod/files/2014/04/f15/motor_tip_sheet14.pdf
>
> Steve
>
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