I also forgot to tell you about this wiring guide.

http://mesaus.com/downloads/best_practices.php

On 1/22/2016 11:51 AM, Jim Craig wrote:
> Hey all,
>
> I have been troubleshooting some noise that I have on my servo encoders.
> I have isolated the noise source to be the 1/4hp Automation Direct GS1
> VFD that I have running my coolant pump. If the coolant pump is not
> running then there is no noise on the encoders and the machine maintains
> correct positioning. If I turn the coolant pump on then the encoders get
> false signal that in turn changes where the machine thinks it is. This
> problem showed up immediately after I retrofitted the machine this last
> summer. I have just now been able to diagnose where the issue is
> originating.
>
> In attempts to improve the situation I have done the following.
>       Installed EMI filters on the supply lines to both the coolant and
> spindle vfds.
>       worked on ground system to try to isolate the noise.
>       rerouted the coolant pump motor power cable completely away from
> any other cables and completely away from the machine.
>
> All of these things have failed to improve the noise issue.
>
> I also tried the following to try and diagnose the issue. I disconnected
> the coolant pump motor cable from the coolant pump vfd. Disconnected the
> spindle motor from the spindle vfd. Connected the coolant pump to the
> spindle vfd. Note that the spindle vfd is a 3.0hp Automation direct GS2
> drive.
>
> When I did this and ran the coolant pump via the spindle vfd there was
> no noise on the encoders.
>
> Does anyone have any ideas on how to get rid of this issue.  I really
> want to make some parts but I can't with the noise issue.
>
> I talked to a EE buddy of mine and he mentioned running both motors
> (spindle and coolant pump) off the same 3.0hp GS2 drive just to get me
> going. What do you think about this? Will running two different sized
> motors on the same VFD cause any issue. Right now I don't run my spindle
> in reverse so I would not have any trouble with the coolant pump running
> backwards.
>
> I talked to Automation Direct and they said that the GS1 is more prone
> to noise than the GS2. I am contemplating getting a 1/2hp GS2 to replace
> the GS1.
>
> So frustrated right now.
>
> Let me know if you have any ideas.
>
> Thanks,
>
> Jim
>
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