When I needed to install a DRO on my mill, I found that toolmann had good 
quality stuff, not too expensive and he will sell pieces. The scales appear to 
be quadrature. try sa...@toolmann.net. 

----- Original Message -----

From: emc-users-requ...@lists.sourceforge.net 
To: emc-users@lists.sourceforge.net 
Sent: Thursday, February 18, 2016 2:13:11 PM 
Subject: Emc-users Digest, Vol 118, Issue 68 

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Today's Topics: 

1. Linear / glass Scales (Mark Johnsen) 
2. Re: Linear / glass Scales (Jon Elson) 
3. Re: Linear / glass Scales (TJoseph Powderly) 
4. Re: Linear / glass Scales (Dave Cole) 
5. Re: Linear / glass Scales (Nicklas Karlsson) 
6. Mesa 5i25 firmware - is there a mistake? (Viesturs L?cis) 
7. Re: Mesa 5i25 firmware - is there a mistake? (Peter C. Wallace) 


---------------------------------------------------------------------- 

Message: 1 
Date: Thu, 18 Feb 2016 09:17:29 -0800 
From: Mark Johnsen <m...@ijohnsen.com> 
Subject: [Emc-users] Linear / glass Scales 
To: emc-users@lists.sourceforge.net 
Message-ID: 
<CAAAE+A1gDpWJR+XreK6txX31_eJS3wjsZ++QN16W0udh=ao...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

Dave, 

I had toyed w/ replacing my glass scales and found the following on Ebay: 

Here's a renishaw copy (new) of a linear magnetic read head: 
http://www.ebay.com/itm/231172803441 

The same guy was selling these: http://www.ebay.com/itm/231135218237 But, 
looks like he's all out of them. 

magnetic tape (from same vendor): 
http://www.ebay.com/itm/331023801182 

The magnetic encoders will be way more durable than glass scales and 
probably cheaper (although don't hold me to that). 

Good luck, 
Mark 


> Date: Wed, 17 Feb 2016 16:52:55 -0500 
> From: Dave Cole <linuxcncro...@gmail.com> 
> Subject: [Emc-users] Linear / glass Scales 
> To: emc-users@lists.sourceforge.net 
> Message-ID: <56c4ebb7.2040...@gmail.com> 
> Content-Type: text/plain; charset=windows-1252; format=flowed 
> 
> 
> I'm shopping for some linear/glass scales for a custom industrial machine. 
> 
> I only need to read 8" of travel. 
> 
> Does anyone know of an economical solution. I'd like full quad 
> outputs - ttl would be ideal. 
> I don't need super resolution or accuracy. .001" would be sufficient. 
> 
> Thanks, 
> 
> Dave 
> 
> 


------------------------------ 

Message: 2 
Date: Thu, 18 Feb 2016 11:29:49 -0600 
From: Jon Elson <el...@pico-systems.com> 
Subject: Re: [Emc-users] Linear / glass Scales 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <56c5ff8d.8070...@pico-systems.com> 
Content-Type: text/plain; charset=ISO-8859-1; format=flowed 

On 02/18/2016 06:32 AM, Dave Cole wrote: 
> 
> 
> Are the Chinese glass scales on Ebay ok from what you have heard? 
> There is at least one 8" device for $200 or less listed. I like 
> saving $$ but if the device is unreliable it will cause a lot of issues. 
Well, I don't know. Most likely, for a manually-moved axis, 
they will do fine, if you can keep them clean. If moved 
through a lot of travel or dirt gets inside, then I'd guess 
the name brand units might be more robust. 
> Never thought about the Enco catalog, good idea. 
> 
> The digital calipers; I think they have their own serial protocol? I 
> could live with a 250 ms update time on the position so something like 
> that could work if I could extract the position data 
> without too much effort. 
> 
There are some documents on the net that tell how some 
people have deciphered the serial protocol and built their 
own readout boxes. Not all these units use the same 
protocol, so beware! 

Jon 



------------------------------ 

Message: 3 
Date: Fri, 19 Feb 2016 01:51:05 +0800 
From: TJoseph Powderly <tjt...@gmail.com> 
Subject: Re: [Emc-users] Linear / glass Scales 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <56c60489.8020...@gmail.com> 
Content-Type: text/plain; charset=windows-1252; format=flowed 

somebody with more time than me (tm) 
could try the linear resolvers like skunkworks had 
it looked as if they could be made as pcb's 
http://www.google.com/patents/US4705971 
http://www.analog.com/media/en/technical-documentation/application-notes/394309286AN263.pdf
 
google for inductosyn 

iirc Jon Elson has resolver to quadrature items 
iirc ICHaus has some chips 

tomp 

On 02/17/2016 03:52 PM, Dave Cole wrote: 
>>>> I'm shopping for some linear/glass scales for a custom industrial machine. 
>>>> 
>>>> I only need to read 8" of travel. 
>>>> 
>>>> Does anyone know of an economical solution. I'd like full quad 
>>>> outputs - ttl would be ideal. 
>>>> I don't need super resolution or accuracy. .001" would be sufficient. 
> 




------------------------------ 

Message: 4 
Date: Thu, 18 Feb 2016 13:28:02 -0500 
From: Dave Cole <linuxcncro...@gmail.com> 
Subject: Re: [Emc-users] Linear / glass Scales 
To: emc-users@lists.sourceforge.net 
Message-ID: <56c60d32.1090...@gmail.com> 
Content-Type: text/plain; charset=windows-1252; format=flowed 

All good info guys. 
Those magnetic sensors are really appealing. I want to try those. 
Siko Global gave me a quote for some magnetic heads and 10" of tape and 
that setup is just under $700 for one sensor, tape and cable which is 
actually more than the Balluff sensors we were looking at. That Ebay 
link for the Renishaw like sensors is really tempting. Almost too good 
to be true. I found out that the Balluff price we got for the 
magnetostrictive sensors were for two sensors for just under $1200 
including cables and sliding magnets so we are going to go with those. 
I was originally told that they were $1200 for one sensor setup, which I 
had a problem with. 
The job is tight on time as they want the machine running by 3/15 and 
Balluff assembles their sensors in Kentucky which is close so we are 
heading in that direction. I've use Balluff sensors P profile sensors 
before and they hold up really well. Unless they are mangled, they 
typically never die. 

Thanks, Dave 

On 2/18/2016 12:51 PM, TJoseph Powderly wrote: 
> somebody with more time than me (tm) 
> could try the linear resolvers like skunkworks had 
> it looked as if they could be made as pcb's 
> http://www.google.com/patents/US4705971 
> http://www.analog.com/media/en/technical-documentation/application-notes/394309286AN263.pdf
>  
> google for inductosyn 
> 
> iirc Jon Elson has resolver to quadrature items 
> iirc ICHaus has some chips 
> 
> tomp 
> 
> On 02/17/2016 03:52 PM, Dave Cole wrote: 
>>>>> I'm shopping for some linear/glass scales for a custom industrial 
>>>>> machine. 
>>>>> 
>>>>> I only need to read 8" of travel. 
>>>>> 
>>>>> Does anyone know of an economical solution. I'd like full quad 
>>>>> outputs - ttl would be ideal. 
>>>>> I don't need super resolution or accuracy. .001" would be sufficient. 
> 
> ------------------------------------------------------------------------------
>  
> Site24x7 APM Insight: Get Deep Visibility into Application Performance 
> APM + Mobile APM + RUM: Monitor 3 App instances at just $35/Month 
> Monitor end-to-end web transactions and take corrective actions now 
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> _______________________________________________ 
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> Emc-users@lists.sourceforge.net 
> https://lists.sourceforge.net/lists/listinfo/emc-users 



------------------------------ 

Message: 5 
Date: Thu, 18 Feb 2016 20:23:50 +0100 
From: Nicklas Karlsson <nicklas.karlsso...@gmail.com> 
Subject: Re: [Emc-users] Linear / glass Scales 
To: "Enhanced Machine Controller \(EMC\)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <20160218202350.f77a381e6b1c5fa00c79b...@gmail.com> 
Content-Type: text/plain; charset=US-ASCII 

Do you know accuracy of the linear resolvers? 

I guess it would be possible to position an ordinary disc read head quite 
accurate. Either one for DVD/CD or magnetic. How many bits are stored per turn? 


On Fri, 19 Feb 2016 01:51:05 +0800 
TJoseph Powderly <tjt...@gmail.com> wrote: 

> somebody with more time than me (tm) 
> could try the linear resolvers like skunkworks had 
> it looked as if they could be made as pcb's 
> http://www.google.com/patents/US4705971 
> http://www.analog.com/media/en/technical-documentation/application-notes/394309286AN263.pdf
>  
> google for inductosyn 
> 
> iirc Jon Elson has resolver to quadrature items 
> iirc ICHaus has some chips 
> 
> tomp 
> 
> On 02/17/2016 03:52 PM, Dave Cole wrote: 
> >>>> I'm shopping for some linear/glass scales for a custom industrial 
> >>>> machine. 
> >>>> 
> >>>> I only need to read 8" of travel. 
> >>>> 
> >>>> Does anyone know of an economical solution. I'd like full quad 
> >>>> outputs - ttl would be ideal. 
> >>>> I don't need super resolution or accuracy. .001" would be sufficient. 
> > 
> 
> 
> ------------------------------------------------------------------------------
>  
> Site24x7 APM Insight: Get Deep Visibility into Application Performance 
> APM + Mobile APM + RUM: Monitor 3 App instances at just $35/Month 
> Monitor end-to-end web transactions and take corrective actions now 
> Troubleshoot faster and improve end-user experience. Signup Now! 
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> _______________________________________________ 
> Emc-users mailing list 
> Emc-users@lists.sourceforge.net 
> https://lists.sourceforge.net/lists/listinfo/emc-users 



------------------------------ 

Message: 6 
Date: Thu, 18 Feb 2016 23:01:37 +0200 
From: Viesturs L?cis <viesturs.la...@gmail.com> 
Subject: [Emc-users] Mesa 5i25 firmware - is there a mistake? 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: 
<CAKNeY+cog=mmswyvd9qekrkthdfbyg+fx3wkwecq2r0ddk_...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

Hello! 

I am trying to set up a cnc machine with 5 steppers that is supposed 
to run with 5i25 card and simple breakout board. 
I downloaded 5i25.zip file from mesanet.com webpage and found that 
5i25_g540x2.bit might be the most appropriate firmware to use. 
The problem is that in .pin file I see that there is step pin for 
stepgen4, but I do not see dir pin for stepgen4... Outputs of stepgens 
0-3 are working great, now I need to get 5th motor to work, but I have 
no idea, which pin is dir pin. 
Is there a mistake in .pin file and the dir pin is not specified or 
does the dir pin not exist at all? 

Thanks in advance! 

Viesturs 



------------------------------ 

Message: 7 
Date: Thu, 18 Feb 2016 14:13:00 -0800 (PST) 
From: "Peter C. Wallace" <p...@mesanet.com> 
Subject: Re: [Emc-users] Mesa 5i25 firmware - is there a mistake? 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <pine.neb.4.64.1602181408280.12...@freeby.mesanet.com> 
Content-Type: TEXT/PLAIN; charset=US-ASCII; format=flowed 

On Thu, 18 Feb 2016, Viesturs L?cis wrote: 

> Date: Thu, 18 Feb 2016 23:01:37 +0200 
> From: "[UTF-8] Viesturs L?cis" <viesturs.la...@gmail.com> 
> Reply-To: "Enhanced Machine Controller (EMC)" 
> <emc-users@lists.sourceforge.net> 
> To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net> 
> Subject: [Emc-users] Mesa 5i25 firmware - is there a mistake? 
> 
> Hello! 
> 
> I am trying to set up a cnc machine with 5 steppers that is supposed 
> to run with 5i25 card and simple breakout board. 
> I downloaded 5i25.zip file from mesanet.com webpage and found that 
> 5i25_g540x2.bit might be the most appropriate firmware to use. 
> The problem is that in .pin file I see that there is step pin for 
> stepgen4, but I do not see dir pin for stepgen4... Outputs of stepgens 
> 0-3 are working great, now I need to get 5th motor to work, but I have 
> no idea, which pin is dir pin. 
> Is there a mistake in .pin file and the dir pin is not specified or 
> does the dir pin not exist at all? 
> 
> Thanks in advance! 
> 
> Viesturs 
> 
> ------------------------------------------------------------------------------
>  

The G540 is a 4 axis breakout/drive combination, the fifth stepgen is used for 
the chargepump, so doesn't have a dir pin... 

I dont think there are any common 5 axis pinouts that match parallel port 
breakouts, but if you are not aiming at a parallel port compatible pinout, you 
might be able to use a 7I76 pinout. It has 5 stepgens and if the other options 
(like sserial and encoder) are explicitedly disabled in the config line, all 
the free pins shoud be usable for GPIO 


> Site24x7 APM Insight: Get Deep Visibility into Application Performance 
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> Monitor end-to-end web transactions and take corrective actions now 
> Troubleshoot faster and improve end-user experience. Signup Now! 
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> _______________________________________________ 
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> 

Peter Wallace 
Mesa Electronics 

(\__/) 
(='.'=) This is Bunny. Copy and paste bunny into your 
(")_(") signature to help him gain world domination. 




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