On 9 March 2016 at 00:24, Gene Heskett <ghesk...@wdtv.com> wrote:
> Just one problem, the limit box in the backplot says the tool tip is only
> about 150 thou below the z axis upper limit!, and my code refuses to run
> because it runs up 4" to a tool change height, which there are 3 of in
> the code..
>
> This does not make sense, the machine, when at the material top surface,
> is almost 5" below the upper limit/home switch.

What I think has happened here is that you have filled the tool table
with tool-lengths that are approximately the full travel of the
machine (and negative)
What numbers do you see in the tool table?

That shouldn't be a problem, but you need to then set up the G54
offsets too to pull everything down again by touching-off to the work
with a tool in the spindle and with the tool offsets (G43) enabled so
that the system knows to factor the tool-length into the calculations.

Starting with a blank canvas, you have a situation where Z=0 is at the
top of machine travel.
You then inserted a tool and jogged down several inches, and told the
system that Z was now at zero. The system still thinks that Z=0 is at
the top of machine travel, so the tool offset end up being negative
(imagine a virtual tool pointing back up the spindle to the top home
switch location :-)

As long as the tool table is consistent, this is probably OK. But I
prefer to work a slightly different way.

I have my T99 which is a touch-probe. I have decided that that tool is
of zero length. Every other tool has a Z-offset above or below that
nominal zero.
(On the lathe the reference tool is the turn/face T1). I know that
both these tools should have zero offset, and if I mess up and put an
offset in them then I can clear it with G10.

If you had jogged a reference tool down to the PCB then touched-off
the G54 to that  position before touching-off the rest of the tools
you would have ended up with a tool table of offsets relative to the
reference tool, rather than referenced to the Z-axis home position.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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