Thanks a lot for this post!

On 2016-04-04 23:20, John Dammeyer wrote:
> I'm sure you are going to have lots of fun with this.  I suspect you might
> be over simplifying it too.
>
> It's not really that important that you can generate 1 Mhz stepping
> frequencies using the hardware timer on the micro-processor.  Nowadays
> that's probably a first or second year college lab assignment -- rather
> trivial really.  I'd be more concerned about dealing with synchronizing
> steps between motors or a spindle.
>
> For example.  Say you have a spindle turning 100 RPM.  That's
> 1.6666666666666666... revolutions per second (RPS).  You want to cut a
> thread pitch that matches the lead screw pitch so the lead screw has to turn
> the same RPM as the spindle or also 1.66666666... RPS.
>
> Assuming you are using a stepper drive with 8 MicroSteps/step onto a 200
> step per rev motor.  That's 1600 steps per revolution.  So your step
> frequency is 2,666.666666... Hz.  (1600 steps per revolution x RPS)  Nowhere
> near that 1Mhz top end.  
>
> Now if your counter circuit has a 2MHz input frequency it's pretty easy.
> Divide by 750 to get that frequency.  Simple so far. Right?
>
> Now your spindle drops to 99 RPM which is 1.65 RPS so let's make the stepper
> turn 1.65 RPS which is a step rate of 2640 Hz.  Now all you have to do is
> program your counter to divide by 757.575757575757...  Oh wait a sec.  It's
> probably an integer divider.  So you will be out by 0.57575757575 Hz.  Not a
> big deal I guess.  Only about 0.08%.   Or maybe it is.  I wouldn't accept
> it.
>
> Now use that same approach trying to move three motors to move a tool on a
> curve through 3D space and since each motor will run various speeds through
> this path you will find all sorts of rounding and truncating errors. 
>
> And I haven't even touched on accelerating/deceerating from a stopped
> position and maintaining synchronization.
>
> John Dammeyer 
>
>> -----Original Message-----
>> From: Nicklas Karlsson [mailto:[email protected]]
>> Sent: April-04-16 12:22 PM
>> To: [email protected]
>> Subject: [Emc-users] Stepper generator
>>
>>
>> I am currently implementing a stepper generator on micro controller which
>> may output square waves with clock frequency accuracy with use of built in
>> timer peripheral. It may generate square wave probably up to at least in
> the
>> MHz range and be extended downwards as far as needed by some
>> adjustment in software. It seems to work great and it should only be
>> finnished off. I currently use relatively expensive micro controller but
> cheap
>> available for around $1 in large quantity should also work just as fine
> since it
>> have the same peripheral I used.
>>
>> It no problem to output a sequence of square pulses or with a certain
>> frequency. Linuxcnc seems to output step velocity and read back
>> accumulated number of steps generated.
>>
>> What puzzle me is period may vary. As is now I start to use values as soon
> as
>> they are received via Ethernet. I have used other networks like CAN before
>> there everything is synchronized with "broad casted" with a high priority
>> sync message. Do anybody have a clue how synchronization should be done
>> for mesa Hostmot cards via Ethernet? Or more generally in Linuxcnc?
>>
>>
>> Nicklas Karlsson
>>
>>
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