Gene,

On 05/30/2016 11:11 PM, Gene Heskett wrote:
> On Monday 30 May 2016 23:09:23 Chris Albertson wrote:
>
>> I would not make the belt so strong that the
>> next strongest part is expensive
snip
> Still a good point but I believe the rest of the drive stuff could handle
> 50% more delivered torque to the chuck, considering that adding cogs to
> the lower pulley would reduce the pull on the belt as the pulley radius
> rises, and put more cogs in contact with the belt at the same time.  It
> would also be a good excuse to make a new countershaft that is a full
> 1/2" at the lower pulley's hub, strengthening that considerably from its
> current 10mm diameter.  The rest of the plastic headstock gearset is now
> metal too.
>
> I haven't ordered anything yet, I looked at the white si rubber belt on
> the M-Carr site, but I can buy 5 of the kevlar backed neoprene ones for
> the price of one of those.
>
> But that doesn't answer how much bigger I need to make the lower pulley
> in terms of its cog count if I get the 75 cog belt instead of the 65 cog
> belt.
>
> If I added 10 cogs to the belt, how many more cogs do I add to the lower
> pulley to maintain the current center to center spacing?
>
> Thanks Chris.
>
> Cheers, Gene Heskett

   I probably missed it somewhere, but what is your center distance, and 
the pitch of the pulleys that you have now?

   This is a calculator that I have used to play around with different 
belt/pulley combinations to fit within the center distance measurements 
on a rotary table I'm modding:
https://sdp-si.com/eStore/CenterDistanceDesigner

   Move your motor to it's limits in, and out, and measure it's center 
distances.  Then pick a point somewhere in the middle, and adjust the 
numbers on the page, until the belt and pulleys fall within reasonable 
sizes.


-- 
MC Cason
Eagle3D - Created by Matthias Weißer
github.com/mcason/Eagle3D



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