On Tuesday 31 May 2016 00:46:40 MC Cason wrote:

> Gene,
>
> On 05/30/2016 11:11 PM, Gene Heskett wrote:
> > On Monday 30 May 2016 23:09:23 Chris Albertson wrote:
> >> I would not make the belt so strong that the
> >> next strongest part is expensive
>
> snip
>
> > Still a good point but I believe the rest of the drive stuff could
> > handle 50% more delivered torque to the chuck, considering that
> > adding cogs to the lower pulley would reduce the pull on the belt as
> > the pulley radius rises, and put more cogs in contact with the belt
> > at the same time.  It would also be a good excuse to make a new
> > countershaft that is a full 1/2" at the lower pulley's hub,
> > strengthening that considerably from its current 10mm diameter.  The
> > rest of the plastic headstock gearset is now metal too.
> >
> > I haven't ordered anything yet, I looked at the white si rubber belt
> > on the M-Carr site, but I can buy 5 of the kevlar backed neoprene
> > ones for the price of one of those.
> >
> > But that doesn't answer how much bigger I need to make the lower
> > pulley in terms of its cog count if I get the 75 cog belt instead of
> > the 65 cog belt.
> >
> > If I added 10 cogs to the belt, how many more cogs do I add to the
> > lower pulley to maintain the current center to center spacing?
> >
> > Thanks Chris.
> >
> > Cheers, Gene Heskett
>
>    I probably missed it somewhere, but what is your center distance,
> and the pitch of the pulleys that you have now?
>
>    This is a calculator that I have used to play around with different
> belt/pulley combinations to fit within the center distance
> measurements on a rotary table I'm modding:
> https://sdp-si.com/eStore/CenterDistanceDesigner
>
>    Move your motor to it's limits in, and out, and measure it's center
> distances.  Then pick a point somewhere in the middle, and adjust the
> numbers on the page, until the belt and pulleys fall within reasonable
> sizes.

Thats the page I couldn't remember and aparently hadn't bookmarked, thank 
you.

I don't know as I can get a good accurate center to center, too much 
stuff in the way to set a divider points and measure that, and not 
enough space beyond either end to get a dial caliper to it.  But I'll 
mess with it later today & see how good a swag I can come up with.  ATM, 
and assuming 4.0" C-C only 7 teeth are engaged on the small pulley, and 
raising it to 26 brings the 2/1 gear ratio down to 1.2 something with 12  
teeth engaged.  That should be a huge help. But I'll have to count teeth 
on the headstock pulley, I probably don't have it correct.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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