On Friday 29 July 2016 12:21:31 Gene Heskett wrote:

> On Friday 29 July 2016 11:20:57 andy pugh wrote:
> > On 29 July 2016 at 16:06, Gene Heskett <[email protected]> wrote:
> > > For those interested, it actually looks easy if a mill is
> > > available.
> > >
> > > <http://warhammer.mcc.virginia.edu/ty/7x10/vault/Lathes/7x10-7x12-
> > >Pr ojects/TaperedSaddleGibs/>
> >
> > Or my way, which was even simpler:
> > https://picasaweb.google.com/108164504656404380542/Gibbs
> >
> > First 14 pics.
>
> Picassa is in a shutdown mode, and nothing displays there now.
>
> There is a message link there now.
>
> > In brief: machine an angle. Set straight. Clamp some brass in there,
> > machine both at the same setting. Fit.
> >
> > But it seems crazy to go to so much trouble to improve one lathe to
> > make a part for the other. Why not make a not-so-good part on the
> > little lathe, then use the Sheldon to make a better part for itself?
>
> Because the bronze crossfeed nut, has been bored out and cobbled up
> with a brass helicoil insert, and is about 5 thou from stripped again?
>  Its a 10 tpi screw, and the backlash at the handle is about 90 thou,
> so there is very little brass left to engage the square threads of
> that screw.
>
> And the compound gibs are some sort of home brew that are too short to
> allow proper adjustment?  Ed Nisley was kind enough to supply some
> shim stock, so I can tighten that up but they'll still be an inch
> shorter than factory on the load bearing end
>
> And I've not a clue how much bed wear there there may be.  That looks
> good, but until I have  made some longer turnings, no clue.
>
> But this is precisely why we need a cross-coupled screw comp that LCNC
> has to cobble up with lincurve. What it really needs is a 3 var format
> for the zcomp file at least, where the 1st var is the current zpos,
> the next one is the real zpos, and the third one is a corrected xpos
> at this zpos to be used to correct the xpos at this zpos. The only
> thing that can't correct is the tool tip contact height as its
> traverseing a worn bed.
>
> Using lincurve, it may be possible to arrive at something that is
> useable because it can interpolate between points, but it seems it
> would more properly be done by sending the xpos to the file input of
> the x driver so it can be corrected at 50-100 points of the z range as
> it fixes cheap screws where the pitch may even have a cyclic variant
> per rev so you'd have multiple points per turn.
>
> Because there is so much to fix just to make it useable before it
> grows motors, I may as well bypass that by tightening up the little
> monster. It would be weeks faster to 1st swarf on the Sheldon at my
> speed. :(
>
I got the jig made today, and cheated on the taper. I put the Sheldons 
tapered gib thats a bit ( about an inch and a half on the big end ) too 
short under it to set the taper, so at some point I can make a longer, 
thicker one for the Sheldon's compound on the same jig.  Likely out of 
brass since I found a piece that should make all 3 of them in the bottom 
drawer.  Went out to TSC to get the hold-down  bolts for the jig, and 
found they had some stock on the metric stuff to finish up the little 
monsters conversion.  Including a 3' bar of 1/2"x1" hot roll to make the 
gib clamps out of. That will need to be made 3/4" wide, but thats 
doable. I think I'm making progress anyway.

Motor bearings and RS-485 adapters haven't found me yet though.

Too many projects...


> Does this help explain it?
>
> Thanks andy.
>
> Cheers, Gene Heskett


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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