On Tuesday 16 August 2016 22:37:48 Martin Dobbins wrote:

> Sherline lathe motors are not known for torque at very low speeds,
> which is probably why Sherline sells this piece of kit for cnc
> threading:
>
> http://sherline.com/product/6500-stepper-motor-mounting-kit/
>
> This will work (very slowly!) for cnc threading if a modest size Nema
> 23 stepper motor is used.  Some folks get a little tired of waiting
> and swapping back and forth between stepper and regular motor for
> turning and threading.
>
> A couple of people came up with this setup:
>
> Stepper KL34H2160-62-8A; 1810 oz-in NEMA 34
> Stepper driver - MA860H
> Power supply - 500W Rockstone step up/step down transformer.
> Spindle is geared 1:1 with stepper
>
> The stepper driver can accept a maximum of 80V AC or 110V DC.  The
> power supply (Amazon sells it) can accept several voltage inputs
> stepping down to 110V AC, one of which is 200V.  200V:110V is .55%
> reduction, so input 110V into the 200V and out comes ~60.5V which is
> fed to the stepper driver.
>
> Apparently this cost effective solution results in the ability to turn
> and thread with only a tool change in between and reasonable DOC on
> the threading so that it doesn't take forever.
>
> The whole shebang is controlled by a PIC microchip, which also
> measures the output of a spindle encoder on the lathe (10 pulses per
> revolution IIRC) and then "sends" one ppr to Mach 3 to coordinate the
> the Z axis.
>
> This looks a promising solution, and I think with Linuxcnc, the
> microchip could come out of the equation.
>
> I came across Clearpath servos and wondered if this might be a more
> elegant system?
>
> https://www.teknic.com/products/clearpath-brushless-dc-servo-motors/
>
> The trouble is I know nothing about servo driven spindles, would they
> have the same problem with poor torque at low revs that the Sherline
> DC motor does?  Since the integrated drive and controller must be
> measuring servo spindle speed/direction, couldn't I use that (if I can
> actually access it!) for lathe spindle speed?

Looking at the torque curves of the SDSK series, and the steady state 
available powers, for a spindle drive the steady state limit is the 
important one, and its much lower than its peak torque while moving to a 
fixed position. You have to get large and ex$pen$ive to get steady state 
above 250 oz/in at a usable rpm.  You may want to check out the MC 
series which are brushless servos internally. I'd have to assume they 
also would overheat in a steady state run at a given load.  You can only 
pack so much horsepower in that volume before something gets too hot.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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