The laser drilling was the first thing I thought of too.  Pratt & Whitney uses 
this process to drill similar size holes in the turbine blades.  The keep the 
slag out of the holes they fill the interior of the blade with epoxy:  Upon 
burn through the epoxy virtually explodes, blowing and slag or burr-like recast 
out of the hole.

N. Christopher

> On Feb 10, 2017, at 5:16 PM, andy pugh <bodge...@gmail.com> wrote:
> 
>> On 10 February 2017 at 21:59, Jim Craig <jimcraig5...@windstream.net> wrote:
>> The more I think about the actual process and needs of the machine I am
>> thinking that a small hole EDM drilling head would be better for this
>> application.
> 
> 
> Maybe consider lasers (and sharks?) too:
> https://www.oxfordlasers.com/laser-micromachining/applications/fuel-injector-production/
> 
> 
> -- 
> atp
> "A motorcycle is a bicycle with a pandemonium attachment and is
> designed for the especial use of mechanical geniuses, daredevils and
> lunatics."
> — George Fitch, Atlanta Constitution Newspaper, 1916
> 
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